Jump directly to content

Safe, Scalable and Sustainable Battery Recycling

battery recycling

RISE helps you increase recycling rates, meet regulatory requirements and position yourself in a rapidly growing market. We support stakeholders across the entire value chain – from material suppliers and battery manufacturers to recyclers, technology providers and companies with battery-powered products.

With strong technical expertise, testbeds and an independent role, we offer concrete solutions tailored to your needs.

How we can support you

  • Maximise recovery of critical materials
  • Scale up
  • Meet regulatory requirements
  • Reduce environmental impact
  • Strengthen your market position

Jump to: Testing & verification | Process development & scaling | Design for recycling & circularity | Regulations & risk management | Innovation support & research collaboration | How we help you get started

Your Partner for Sustainable and Scalable Battery Recycling

We tailor our support to your needs – whether you're developing new solutions, scaling up production or ensuring regulatory compliance. As a neutral partner, we protect your innovation through non-disclosure agreements, and you retain all intellectual property rights as set out in our agreement.

Added Value Through Our Network

Behind every project is RISE’s collective expertise – from materials science, process technology and regulations to advanced analytical infrastructure. Our interdisciplinary research connects battery recycling to other circular flows and we collaborate closely with industry, academia and public authorities.

        

Through our broad network and expertise, we provide practical support across several critical areas to enable sustainable and scalable battery recycling.

Testing & Verification

+

Process Development and Scaling

+

Design for Recycling and Circularity

+

Regulations and Risk Management

+

Innovation Support and Research Collaboration

+
Moufida Mansouri, Researcher

 

Let’s Get Started

Not sure where to begin? We’ll help you take the first step. 

Whether you want to understand the full battery recycling value chain or need support in a specific area, we’re with you from initial discussion to implemented solution.

Book a short, free-of-charge meeting with me!

Quick Start: Free 30-Minute Consultation

+

Deeper Insight: Full-Day Workshop

+

RISE as Your Partner

+

What Is Battery Recycling?

Battery recycling means recovering important materials such as lithium, nickel and cobalt from used batteries for reuse in new battery cells or other products.

Why does it matter?

Recycling supports a circular economy and reduces dependence on raw material extraction.

How is it done?

Recycling typically combines mechanical, pyro- and hydrometallurgical techniques depending on the battery type and desired outputs. A common intermediate is “black mass” – a concentrate of valuable metals that is further processed.

Challenges

Handling safety, complex chemistries and the need for scalable, traceable systems.

More than just recycling

Battery recycling also includes reuse of modules, recovery of residual materials and energy, digital traceability and circular business models.

RISE’s role

We develop technologies, processes and business models for safe, sustainable and industrial-scale recycling with a systems perspective on materials, modules, traceability and innovation.

Contact us for more information

 

↑ Back to top

Moufida Mansouri

Senior researcher
+46 10 516 57 69 Read more about Moufida
Profile image

Contact Moufida

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.
Hide menu: Off Contact form:
CAPTCHA
By submitting the form, RISE will process your personal data.
Contact form title: Contact us Contact form description:

Want to know more about battery recycling? Fill in the form and we’ll get back to you shortly — or book a meeting with Moufida directly here

Hantering av personuppgifter: /en/about-rise/operations/mission-governance/policy-documents/privacy-policy
bg_7
Division: Division Materials and Industry Område: Batteries Batteries Sekundär områdes navigation:
Circular transition
Production and manufacturing
Chemical products and processes
Materials and durability

In-depth training in Life Cycle Assessment (LCA)

Life cycle assessment

Do you want to take your knowledge of Life Cycle Assessment (LCA) to the next level? Our in-depth training programme will provide you with in-depth insights into the methodology and practical applications of LCA.

Purpose

You will be able to learn more about the possibilities and limitations of communicating LCA results, how LCA can be used in different contexts, what to consider when critically reviewing and communicating results, and what to consider when planning LCA projects. You will also have the opportunity to explore various methodological issues within LCA in depth, learn more about closely related methods and get an introduction to calculation tools and how these can support you in LCA projects.

RISE offers a flexible training concept that can be adapted to your needs, which can be given either in connection with our introductory training or stand-alone. The standard version of the in-depth part is two half-days with own work in between, which gives you the opportunity to deepen your understanding of LCA as a tool. The training combines lectures, discussions and practical exercises to optimise your learning.

Target group

The training is aimed at those who want a deeper understanding of life cycle assessment and its applications. You can benefit from the training both as an LCA practitioner and project manager/commissioner of an LCA.

Content

- Reading and interpreting an LCA

- Critical review

- Communication

- Planning an LCA project

- Environmental Product Declaration (EPD)

- Applications of LCA

- LCA and biodiversity

- Product Environmental Footprint (PEF)

- Related methods (e.g. LCC/social LCA)

- In-depth exploration of methodological choices

- Trendspotting in the LCA sphere

- Introduction or coaching in software/calculation tool

Company-specific training

We can also help tailor the training to suit your needs, for example towards a specific industry, in the form of coaching activities, or in combination with conducting a life cycle assessment, to show how the results can be used in for example product development or to develop a sustainability strategy. Want to know more about how RISE can help you?

Do you want to know more about our introductory training in LCA? Read more here: Introductory training in Life Cycle Assessment, LCA | RISE

Elin Einarson Lindvall

Projektledare
+46 10 516 57 27 Read more about Elin
Profile image

Contact Elin

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.

Emanuel Glans

Forskare
+46 10 228 46 17 Read more about Emanuel
Profile image

Contact Emanuel

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.
Interest inquiry
emanuel.bengtsson@ri.se
/en/node/9710
Division: Do not use - Division Built Environment

Polycotton becomes household products

Polycotton becomes household products
Polycotton

The amount of textile waste consisting of polyester–cotton blends (polycotton) is close to one hundred million tonnes annually, most of which is currently incinerated or sent to landfill. The household products industry, in turn, relies largely on virgin fossil-based plastics, amounting to hundreds of millions of tonnes globally.

Coordinator
Active
Bioeconomy Biorefinery Circular transition Chemical processes and products Material transition Production and manufacturing Textile Surface technology
Region Stockholm
2 years
6 544 088 SEK
Division: Division Bioeconomy

Polycotton is a blend of cotton and polyester fibres, combining the comfort and breathability of cotton with the durability and wrinkle resistance of polyester. This results in a strong, low-maintenance fabric with reduced shrinkage and faster drying, commonly used in workwear, home textiles and technical applications.

Following the successful completion of the Fashion2House project, we are now moving forward with its outcomes to further develop the demonstrators, ideas, and insights that were generated. Step 2 of Fashion2House aims to demonstrate a circular manufacturing chain in which discarded polycotton textiles are transformed into sustainable components for household products. The project focuses on scaling up the process to pilot level, including industrial production, product optimisation, and supply‑chain verification, from waste handling to finished product.

Fashion2House step 1:

+

Abhilash Sugunan

Projektledare
+46 10 516 51 80 Read more about Abhilash
Profile image

Contact Abhilash

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.

Mattias Wennerstål

Projektledare
+46 10 516 69 94 Read more about Mattias
Profile image

Contact Mattias

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.
9. Industry, innovation and infrastructure
12. Responsible consumption and production
Final Report step 1
Attach document:

Final Report step 1 (pdf, 821.68 KB)

Project end date: Circular transition Sekundär områdes navigation:
Plastics
Textiles
Production and manufacturing
Chemical products and processes

Brewer's spent grain as food ingredient

Brewed & Renewed
Brewer's spent grain as food ingredient - photo credit to Carlsberg Sverige

Brewers’ spent grain (BSG) is a by-product that is formed in significant quantities during beer production. Currently, BSG is mainly used for animal feed and production of biogas. However, the high nutritional value of BSG means that it has great potential to be valorised into an innovative, healthy and environmentally sustainable food ingredient.

Projektledare
Active
Food
Not applicable
2 år
4000000 SEK
Division: Division Bioeconomy

Purpose and goals

This project aims at developing and optimising methods that contribute to an increased usage of BSG as a food ingredient. Specific goals include to:

  • develop a process for handling BSG in the entire chain from brewery to final product
  • improve the performance of BSG as food ingredient by optimisation of the processing (milling, fermentation, enzyme treatment)
  • establish the correlation between processing and the overall quality of the final products
  • produce in pilot-scale, and evaluate, one bread and one breakfast cereal, containing at least 30 % BSG

Challenges

There are several challenges that need to be resolved since there are a few factors that limit the use of BSG in the food industry. The high moisture content (70–80%) presents problems with microbial growth. In addition, the high fiber content can have a detrimental effect on sensory and rheological properties.

Solution

BSG requires pre-treatment to make it suitable for use in food products. Several processes can be applied and this work includes three of these, i.e. milling, fermentation and enzymatic processing. They are used both as stand-alone methods and in combination. These processes have different effects on the properties of BSG, especially regarding taste, texture and nutritional quality. 

Effect

This project aims at developing and optimising methods that contribute to an increased usage of BSG as a food ingredient generating nutritional and economic benefits, thereby contributing to the circular economy of this readily available side-stream.

Tim Nielsen

Forskare
Read more about Tim

Contact Tim

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.
Axfood Axfoundation Bageri Gruppen Carlsberg Elajo Fazer
Project end date: Food Sekundär områdes navigation:
Circular transition
Biotechnology
Chemical products and processes

Zero Emission electric Vehicles enabled by haRmonised circulArity

ZEvRA

ZEvRA will demonstrate a harmonized circularity methodology that allows for interchangeability and replicability throughout Europe. The methodology and manufacturing technologies will be supported by digital tools and validated on a full circular car, integrating 8 prototype components covering 84% of the total automotive material mix.

Participant
Active
Automated vehicles Circular transition Design Life cycle analysis Production and manufacturing
3 years
11 382 948.50 €
UNIVERSITY OF NORTHUMBRIA AT NEWCASTLE FUNDACIO EURECAT BAY ZOLTAN ALKALMAZOTT KUTATASI KOZHASZNU NONPROFIT KFT ALMA MATER STUDIORUM - UNIVERSITA DI BOLOGNA SKODA AUTO AS RKW Sachsen GmbH Dienstleistung und Beratung: Katharina Schoeps FAURECIA AUTOMOTIVE COMPOSITES EDAG ENGINEERING GMBH Havel metal foam GmbH RAFFMETAL SPA TECHNISCHE UNIVERSITAET BRAUNSCHWEIG FARPLAS OTOMOTIV ANONIM SIRKETI BENTELER AUTOMOTIVE RAUFOSS AS NORGES TEKNISK-NATURVITENSKAPELIGE UNIVERSITET NTNU TOYOTA MOTOR EUROPE NV PSA AUTOMOBILES SA AUTOMOTIVE PARTS REMANUFACTURERS ASSOCIATION EUROPE CENTRO RICERCHE FIAT SCPA POLYMERIS ENDURANCE AMANN GMBH TEKNOLOGIAN TUTKIMUSKESKUS VTT OY POLITECNICO DI MILANO TURKIYE SISE VE CAM FABRIKALARI AS CONTINENTAL REIFEN DEUTSCHLAND GMBH VOLKSWAGEN AKTIENGESELLSCHAFT BAX INNOVATION CONSULTING SL
Division: Division Materials and Industry
ZEvRA user cases

Electric vehicles (EVs) are expected to contribute to 75% of new cars registered in Europe by 2030, backed by major markets’ internal combustion car phase-out regulations. At the same time, the manufacturing of EVs produces 80% higher CO2e emission compared to ICE cars. 

ZEvRA will enable the collaboration of five big OEMs, supported by top European universities and key players from all facets of the value chain (and three 2ZERO partnership members) and will demonstrate a harmonized circularity methodology that allows for interchangeability and replicability throughout Europe. The methodology and manufacturing technologies will be supported by digital tools and validated on a full circular car, integrating 8 prototype components covering 84% of the total automotive material mix. ZEvRA’s innovations aim to improve zero emission approaches in the life cycle and value chain of at least 59% of European EVs by 2035.

ZEvRA's main objective is to improve the circularity of light-duty EVs throughout their entire value chain, from materials supply and manufacturing to end-of-life (EoL) processes, which aligns with the European Union's goal of achieving zero CO2e emissions by 2035, particularly in the EV value chain. To do so, ZEvRA will develop a Design for Circularity (DfC) methodology and a holistic circularity assessment aimed at improving the production of electric vehicles (EVs) based on the 9Rs. This methodology will be validated by developing zero emission solutions for the most important automotive materials, covering > 84% material mix: steel, three versions of aluminium (wrought, casting, and foam), thermoplastics composites (long and continuous fibre-reinforced), unfiled/short fibre plastics, glass, tyres and Rare Earth Elements (REE). The Škoda Enyaq will be used as a baseline for the development of new technologies in this project.

These solutions will be supported by a set of digital tools to support the manufacturing of the use cases, the assessment of circularity, traceability, and the virtual integration of components into a full replicable vehicle. To maximise the outreach of our methodology and zero emission solutions, ZEvRA will develop a dedicated training & upskilling programme for the automotive workforce and academia, together with activities aimed at increasing awareness & acceptability of the proposed zero emission solutions. Lastly, circular business models targeting EoL and logistics aimed at improving the economic feasibility of circularity in EVs are advanced. 

RISE role in the project

ZEvRA workplan is organised in seven work packages (WPs). Besides supporting the partners in the different WPs, RISE is leading the WP2, Digital tools. The WP2 focuses on the development of various simulation and modelling techniques for predicting the properties and performance of materials and components used in 3 of the use cases – prototypes (WP4). Furthermore, WP2 will automate the systematization of LCT assessment of R9 strategies defined in WP1 (Circular economy methodology), and will also develop a DPP specific to automotive components.

Within the WP2, RISE will be developing models for creating digital twins of recycled composite materials with both long and short fibre composites. RISE will also be investigating the potential to simulate crystallinity in the filled and unfilled plastics used in the different demonstrator cases.

Yvonne Aitomäki

Senior forskare
+46 70 334 72 47 Read more about Yvonne

Contact Yvonne

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.
9. Industry, innovation and infrastructure
Projekt logo: ZEvRA logo Project end date: Electromobility Sekundär områdes navigation:
Circular transition
Data Science
Production and manufacturing
Composites

From Strategy to Action: How Husqvarna Construction is Exploring the Potential of Remanufacturing

Dismantled power cutter Husqvarna Construction

Giving used products a new life is not only a sustainable solution—it can also make strong business sense. Join Husqvarna Construction on its journey towards a more circular business model.

“We see both environmental and economic benefits in reintroducing products to the market,” says Adam Björk, Sustainability Director at Husqvarna Construction.

A Sector with Circular Potential

The construction industry generates 35% of all waste in the EU and accounts for over 20% of Sweden’s carbon emissions—while turning over more than SEK 1,100 billion annually in Sweden alone. In 2020, Sweden produced 14.6 million tonnes of construction and demolition waste.

At the same time, construction equipment contains valuable materials and components that can outlive the product as a whole. More and more manufacturers are starting to recognise the value of these resources.

“Data shows that remanufacturing can significantly reduce climate impact compared to producing new components. For some technical parts, the savings can be as high as 8,000 kg CO₂ per unit. Even smaller components offer clear environmental gains—both per kilo and per finished product,” says Hanna Lindén, researcher and project manager at RISE.

Sustainovate – Strategy that Demands Innovation

Part of the Husqvarna Group, Husqvarna Construction develops professional equipment for the construction industry—such as power cutters, drilling systems and demolition robots. Remanufacturing is a key component of the company’s sustainability strategy, Sustainovate, where circularity is one of three core pillars.

By repairing and remanufacturing products, the company reduces resource consumption and brings valuable materials back into circulation. But turning ideas into action takes both knowledge and collaboration—something a joint project, led in part by RISE, has helped support.

“The project gave us new perspectives and strengthened our belief in the potential of remanufacturing. It’s been incredibly valuable to share experiences with other companies and researchers,” says Adam Björk.

Reverse Logistics – A Key to Circularity

With a broad product portfolio and many different machine types, remanufacturing is a complex process. It requires knowledge development, standardisation, documentation—and also practical solutions for quality assurance, operational adjustments, and above all, reverse logistics, the ability to retrieve products after use.

We’re just at the beginning of our journey, but the potential is clear—both in terms of climate impact and business value.

Insights for Other Manufacturers

Husqvarna Construction’s work offers valuable lessons for other companies looking to transition to more circular business models. Hanna Lindén at RISE highlights a few success factors:

  • Map product flows – Understand where products go after use.
  • Identify potential – Focus on products with high residual value and significant environmental impact.
  • Engage the whole organisation – Design, procurement, service and marketing must all be involved from the start.
  • Collaborate – Shared learning across industries creates both speed and depth.

Shared Learning as a Driver of Change

During a workshop within the project, participants worked hands-on with product disassembly alongside other companies and researchers. According to Adam Björk, this was a crucial piece of the puzzle:

“Working together created both concrete solutions and new perspectives. We were able to identify shared challenges and explore possible paths forward.”

Next Steps – From Pilot to Scale

To make remanufacturing profitable and scalable, several changes are needed. Husqvarna Construction highlights a few key areas:

  • Business models that support remanufacturing
  • Product designs that facilitate disassembly and repair
  • Stronger collaborations across the value chain
  • Increased demand through procurement and clearer regulations

“We believe remanufacturing will play an increasingly important role—both as a business strategy and in meeting market and customer expectations. We’re now using what we’ve learned to further adapt our products and processes,” says Adam Björk.

At the same time, the company is exploring other circular solutions, such as within battery systems. The focus now is on scaling up activities, building internal expertise, and expanding the offering.

“We’ve only just begun our remanufacturing journey, but the potential is clear—both for the climate and for the business,” Adam concludes.

What is Remanufacturing?

Remanufacturing is the process of restoring a used product to the same (or better) performance and quality as a new one. Unlike simple repairs or refurbishing:

  • The product is carefully disassembled to separate all components.
  • Each component is inspected and evaluated to ensure its condition.
  • Worn or outdated parts are replaced with new or upgraded components.
  • The reassembled component is tested to verify its functionality.
  • The final component often comes with the same warranty as a new one to ensure quality.

Remanufacturing is a technically advanced, resource-efficient method with strong potential to reduce both climate impact and material use—especially in industries with complex, material-intensive products.

In some cases, the product is reassembled in its original form, but remanufactured components can also be used in other products.

Innovating Remanufacturing is a project within the Net Zero Industry – Impact Innovation programme, funded by Vinnova, Formas and the Swedish Energy Agency. The aim is to strengthen remanufacturing in Swedish industry through new ideas, exploratory approaches and increased collaboration.

The project is led by RISE in collaboration with Linköping University and SuPr – the Swedish national node for sustainable production. Through disassembly, expert knowledge and advanced technologies, the partners explore innovative methods and share valuable insights.

Industry partners such as Husqvarna Construction, ROL Group, Inrego, Skanska Rental and Dandent contribute with their experience and develop their capabilities in remanufacturing – with the long-term ambition of a more circular and sustainable future.

Hanna Linden

Senior forskare
+46 10 228 46 75 Read more about Hanna
Profile image

Contact Hanna

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.

Emma Enebog

Projketledare
+46 10 228 48 98 Read more about Emma
Profile image

Contact Emma

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.
Circular transition Sekundär områdes navigation:
Construction
Production and manufacturing
Materials and durability

Formulate and verify sustainability claims

PDCA to create and verify sustainability claims

The EU's Green Claims Directive requires statements about ethics, the environment, and sustainability to be fact-based, truthful, and clear. Companies already follow laws, regulations, and guidelines but may struggle to communicate their green benefits for fear of being accused of greenwashing. We offer knowledge and tools to address this challenge

Purpose and Content

The aim of the course is to provide knowledge and tools for the systematic formulation and verification of ethical, environmental, and sustainability statements, so-called green claims, for businesses, services, and products.

Course content

• How organizations can gather data and facts to create verifiable sustainability statements.
• General principles, policies, strategies, and activities for generating quantitative or qualitative sustainability information.
• Systematic methodology according to the Plan-Do-Check-Act (PDCA) strategy, based on the ISO standard Environmental Management Systems - Quantitative Environmental Information - Guidance and Examples (ISO 14033:2019).

Included are examples from life cycle assessments (LCA), including different types of footprints, circular metrics and indicators, environmental technologies, management systems, and other sustainability performance evaluations. It also addresses frameworks like the Global Reporting Initiative (GRI) and the European Sustainability Reporting Standards (ESRS).

By deepening the understanding of verifiable sustainability claims and their underlying data, the content becomes valuable both for marketing and for internal and external reporting.

Scope

  • Introductory course – 2 full days
  • Course with own case study – 1 to 3 months

Target Audience

The course is aimed at those who work with or want to learn how to formulate marketing messages and decision-making materials for internal and external stakeholders.

Tatiana Nevzorova

Senior forskare
+46 10 516 67 04 Read more about Tatiana
Profile image

Contact Tatiana

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.
Interest inquiry
raul.carlsson@ri.se
/en/node/9710
Division: Do not use - Division Built Environment

Development of bio-based, sustainable MedTech disposable product

A bio-based MedTech disposable product
Samples of cellulose

The project explored the potential to develop a bio-based disposable medical device with low environmental impact. It involved identifying more sustainable materials for products intended for short-term use inside the body.

Coordinator
Completed
Medical devices
Västra Götaland Region
1 year
1 MSEK
Division: Division Materials and Industry

This feasibility study successfully showed that the concept is highly promising. A bio-based disposable product can significantly reduce environmental impact. The project established a strong interdisciplinary network and emphasized the importance of life cycle assessments in material and supplier choices. Prototypes were developed, regulations mapped, and a foundation laid for future innovation.

Challenges remain, but the possibility of using bio-based materials for invasive medical devices is groundbreaking. At RISE, we have extensive expertise and testing resources across key areas to support the transition to bio-based materials in disposable products—including LCA, biocompatibility evaluation, regulatory knowledge, and recycling potential assessment.

Karin Agrenius

Enhetschef
+46 10 516 59 42 Read more about Karin

Contact Karin

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.

Henrik Bäckdahl

Forskare
+46 70 329 54 48 Read more about Henrik

Contact Henrik

CAPTCHA

* Mandatory 

By submitting the form, RISE will process your personal data.
3. Good health and well-being
Project end date: Offer-pages: Post-market support for medical devices Medtech Sekundär områdes navigation:
Biobased materials
Circular transition
Biotechnology