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ALFAFUELS

ALFAFUELS
ALFAFUELS

The ALFAFUELS project aims to reduce the dependence on fossil fuels in the aviation sector. With a new innovative production technology, the aim is to improve the scale-up potential through microbial production for the conversion of CO₂ into fuel precursors that are scaled up and refined into jet fuel using novel photochemical conversion pathways.

Koordinator
Active
Not applicable
2027-12-31
Division: Division Bioeconomy

The global transition from fossil-based energy sources to renewables is crucial to achieving a low greenhouse gas emission economy while meeting future energy needs in a sustainable and efficient way. The ALFA FUELS project can play an important role in the decarbonization of the aviation sector by offering a new approach to sustainable aviation fuels, Sustainable Aviation Fuels (SAF). 

Within the four-year project, funded through the European Union's Horizon Europe research and innovation programme, a multi-faceted approach will be implemented by capturing and using CO₂, developing cost-effective and sustainable technological solutions at every stage of the process, and exploring integration opportunities with other sectors to overcome the current key challenges hindering the technological maturity and commercialization of SAF. To address high production costs, sustainability issues and technological limitations, ALFAFUELS will develop three technological innovations: microbial production for isoprene, solar-powered photochemistry and biorefinery method. 

RISE is the coordinator and responsible for project monitoring, reporting and management of the project. In the project, RISE will cultivate both cyanobacteria and microalgae to generate cell debris which will be hydrolyzed to generate glucose-rich hydrolysate. The glucose-rich hydrolysate will be used as a substrate for co-production of H2 and starch by microalage. The whole process will be upscaled to TRL 5.RISE will also design and develop a photochemical reactor system to scale up the jet fuel production and conduct tests to see how the process, for the production of aviation fuel, works on a larger scale.

Ylva Bruce

Forsknings- och utvecklingsingenjör
+46 10 722 32 19 Read more about Ylva
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Charilaos Xiros

Senior researcher, co-ordinator of Research Biotech Group
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9. Industry, innovation and infrastructure
13. Climate action
Projekt logo: ALFAFUELS Project end date: Fossil-free fuels Sekundär områdes navigation:
Energy and electrification
Mobility
Biotechnology

Classification and sustainability criteria for renewable fuels

Mapping of the Renewable Energy Diretive

In the project, the Renewable Energy Directive (RED) has been mapped to identify which types of value chains leave room for interpretation of the regulations and what consequences this may entail. The ability of RED to promote resource efficiency has also been evaluated.

Project manager
Completed
Fossil free fuels
Västra Götaland Region
15
1 000 000
Division: Do not use - Division Built Environment

Through the Renewable Energy Directive (RED), the EU promotes the use of renewable fuels. RED includes a standardized method for classifying and calculating greenhouse gas emissions from fuels. However, uncertainties remain regarding its application in certain cases, for example regarding blended feedstocks and for integrated fuel production facilities. In this project, RED was mapped to identify value chains where different interpretations are possible and to assess their consequences. RED’s ability to reward resource-efficient concepts was also evaluated.

Several areas have been identified where we see that clarifications and amendments are needed for RED to function as a policy instrument that drives a sustainable transition of the energy system in an efficient way. The general conclusions of the project can be summarized as follows:

  • RED lacks clarifications and concrete examples and is therefore generally difficult to interpret.
  • RED is inconsistent.
  • RED does not always reward resource-, energy-, and climate-efficient concepts.

The project has therefore developed recommendations to make RED clearer, more consistent, and better at rewarding resource efficiency.

Karin Pettersson

Forskare
+46 10 516 54 71 Read more about Karin
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13. Climate action
Report and project presentations
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Funders without URL: Swedish Energy Agency, Bio+ Project end date: Fossil-free fuels Sekundär områdes navigation: Circular transition

High-pressure platform - flexible equipment for thermal conversion

High-pressure platform

The high-pressure platform enables conversion of various renewable feedstock into both green fuels and bio-based chemicals. The facility has batch and flow reactors that can handle various types of feed at small and medium scales. RISE also offers extensive expertise in the analysis and characterisation of biofuels and biochemicals.

Laboratory testbeds (LT)
Region Stockholm

Gudrun Bergman

Enhetschef
+46 10 516 65 15 Read more about Gudrun
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Martin Hedberg

Forskare
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Division: Division Bioeconomy

The demand for bio-based chemicals, fuels, and raw materials is continuously increasing, and RISE offers both biocatalysis and thermochemical conversion of biomass into new products. The high-pressure platform in Södertälje is very flexible and can be used for both classic flow chemistry and hydrotreatment of various types of pretreated biomass at high pressure and temperature. 

The flagship facility is the MiniRefine, a custom-built flow reactor that can run continuously for up to three weeks, enabling high-level feasibility studies. The facility also includes another flow reactor and several batch reactors ranging from 10 mL up to 8 L. 

Expertise within analysis and characterisation

Beside the infrastructure, charachterisation is highly important part of RISE offering. Our analytical chemists have developed a broad and deep knowledge within the area characterising chemicals and fuels based on new feedstock that do not fit into the old standards developed by the petroleum industry. 

What equipment constitutes the high-pressure platform?

  • Minirefine - flow reactor built by Amtech
  • Flow reactor from Parr
  • A broad range of high-pressure reactors from Parr and Buchi
  • Screening reaktors (Argonaut, Multi Parr)
  • Equipment for processing raw materials and product via unit operations such as crystallisation, destillation, separation et cetera
Energy and Clean Tech Manufacturing Materials Process industry
Bioeconomy Biorefinery Circular transition Fossil free fuels Climate neutral industry Chemical processes and products Chemical and biological analysis Production and manufacturing
BioInnovation
2014

Address

Forskargatan 18, Södertälje

Division (OLD): Division Bioeconomy Fossil-free fuels Sekundär områdes navigation:
Circular transition
Energy and electrification
Production and manufacturing
Chemical products and processes

CIRCULAIR: Sustainable Jet Fuels from Manure and Straw

CIRCULAIR
Circulair

The EU-funded research project CIRCULAIR was launched on 1 January 2023. Leading European partner institutions from academia and industry will develop innovative conversion technologies to produce sustainable fuels from abundant agricultural residues through hydrothermal liquefaction.

Participant
Active
Bioeconomy Biorefinery Circular transition Agriculture
Not applicable
4 years
5 million Euros
Division: Division Bioeconomy
Valentin Batteiger (Bauhaus Luftfahrt e.V.)

The CIRCULAIR project addresses these challenges by developing an advanced biomass conversion pathway for cost-effective fuel production from abundant agricultural residues through hydrothermal liquefaction (HTL). CIRCULAIR’s key innovations cover the entire process chain from feedstock to final fuels and by-products. 

Manures and straw were chosen as feedstocks, due to their abundance in agriculture and potential synergy effects in the co-liquefaction of these feedstocks. CIRCULAIR investigates the co-liquefaction phenomenon and aims at solving the process water challenge of HTL by closely integrating HTL conversion with wet oxidation of HTL process waters. Biomass resource utilisation will be maximised by developing suitable valorisation schemes for all relevant side streams. In particular, volatile fatty acids will be extracted from HTL process waters and methanol will be synthesised using CO2 from effluent gas streams and renewable hydrogen. CIRCULAIR will fill a knowledge gap regarding the use of HTL chars for soil application, thereby creating a negative contribution to the carbon footprint.

In addition, CIRCULAIR will develop innovative approaches to upgrade HTL biocrudes to on-specification jet fuel and thereby prepare the approval process of HTL jet fuel for civil aviation. RISE takes part in this work package by investigating the upgrading of HTL biocrude using slurry hydro-treatment process.

Linda Sandström

Forskare
+46 10 516 61 80 Read more about Linda
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Ole Reinsdorf

Forskare
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Funders without URL: EU-funded Project end date: Fossil-free fuels Sekundär områdes navigation:
Circular transition
Mobility and transport systems
Agriculture

Captured carbon dioxide can be converted into sustainable materials

CCS

The use of carbon atoms in various materials and energy carriers has provided the foundation for much of our welfare. Parallel to this, it has brought upon us key challenges in the shape of environmental problems and the climate crisis. We now need to find ways to use carbon-based substances without simultaneously destroying our planet. And the solution may be found in the fumes from many industrial chimneys.

For modern society, the chemical element carbon is both a blessing and a curse. 

Much of the climate crisis and the environmental challenges we are currently facing and attempting to manage is due to our use of – above all else – fossilised carbon in energy and material production. 

Parallel to this, we owe much of the welfare we have enjoyed in recent decades to the very same carbon products. 

Carbon atoms central to material production 

“Carbon-based molecules are found in almost all the materials we use in our daily lives. Consider, for example, all the different types of plastics and the items we produce with wood as the primary raw material. They all contain carbon atoms,” says Markus Norström, head of business development within bioeconomy and health at RISE. 

Now when we are to transition to a sustainable society, we must, at least for the foreseeable future, find new ways to use carbon and energy in material production. 

“We’ve grown accustomed to having a virtually unlimited supply of carbon atoms, but moving forward, we’ll need to become less dependent on carbon,” says Markus Norström. 

Accordingly, if we want to maintain our standard of living, we will need to find sustainable ways to use carbon atoms to produce new materials. Such as by recycling different plastics and switching to materials produced from biomass. 

“As for biomass, there’s a limited supply with competition for its use. It can be part but not all of the solution,” says Markus. 

We still recycle only a negligible share of all the plastic that is produced. 

“Most of it ends up in energy recovery, that is, combusted to produce heat and energy,” says Markus. 

We’ll need to become less dependent on carbon

Carbon capture can be used for new materials 

However, neither biomass nor recycling existing materials will be enough. If we want to move away from fossilised carbon sources, we will need to find other ways to source the necessary carbon atoms. 

One way to gain access to more carbon is to capture it where it often ends up after use – in the carbon dioxide emitted from industrial chimneys. Carbon capture and storage (CCS) deep in the bedrock has long been discussed, with several major projects under way. However, why not make use of the captured carbon atoms rather than store them? 

Experiments in what is known as carbon capture and utilisation, or CCU for short, are already under way. All large carbon-emitting facilities, such as heating plants and paper and pulp mills, have the potential to capture and reuse carbon dioxide. As part of these efforts, RISE’s experts are developing mobile pilot plants for capturing carbon dioxide. 

“This is a method with great potential. Huge quantities of carbon are emitted from industrial chimneys, and such combustion will continue for the foreseeable future. Moreover, carbon capture is already an established method,” says Markus. 

“The next step is to use our purification plant to obtain the right quality of carbon dioxide, as the requirements differ depending on its intended use.” 

Over the coming years, the legislation will not differentiate between which source is used. Instead, EU regulations will require fossilised carbon to be phased out by 2040. 

“During the phase-out period, a great deal of fossilised carbon will be emitted from these chimneys anyway, so we might as well make use of it. However, it’s important that CCU doesn’t become an excuse for continuing to use fossil fuels, because they reach the atmosphere eventually, albeit with a ‘delay’ as they end up in another product first,” says Markus. 

Different technologies for converting carbon dioxide into products 

There are different technologies for converting carbon dioxide into products. Most of them involve the use of hydrogen. Another example is direct electrochemical conversion, which can be used to produce chemicals and other substances for use in other manufacturing processes. The problem is that regardless of the technology used, a great deal of energy is consumed. Energy that was previously sourced directly from oil and coal but that must now be supplied in the form of renewable electricity. 

“A great deal of energy is required to enable these types of processes. And as long as fossil fuels aren’t associated with additional costs for their climate impact, they’ll be cheaper. If we’re to see a change, we need to support the early adopters who take the greatest risks, as well as implement other political measures,” says Markus. 

“Cheap, climate-friendly electricity production will be central to enabling such methods to compete. The thing about fossil fuels is that you get both carbon atoms and energy in the same package. When developing new products, we’ll need to add energy in other ways, which will mean renewable electricity.” 

“However, here in the Nordic region, we’re in a particularly good position. We have the methods and relatively good access to fossil-free electricity.” 

To show how Sweden can ultimately reduce the amount of carbon dioxide in the atmosphere, take a leading role in the EU and develop a new export industry for bio-CCS and bio-CCU, Fossil Free Sweden, with support from RISE, has developed a strategy for biogenic carbon capture.

“Carbon capture is one of three ways to produce sustainable carbon, along with photosynthesis and recycling carbon from products,”  says Markus Norström. “We are well placed to succeed in building an industry around this in Sweden, with large point emissions of green carbon dioxide from industry and access to fossil-free electricity.” 

Markus Norström

Marknadschef
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Fossil-free fuels Sekundär områdes navigation:
Circular transition
Power production
Biobased materials
Chemical products and processes

VAFF Vertical Atmospheric Flexi Fuel Furnace

VAFF combustion/gasification facility
Gassifier

(Vertical Atmospheric Flexi Fuel Furnace) is a testbed facility for both gasification and combustion experiments

Laboratory testbeds (LT)
Region Norrbotten

Christopher Mueller

Enhetschef
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Division: Division Bioeconomy

VAFF consists mainly of a ceramic lined reactor with a top-mounted burner. Thermal power corresponds to about 100 kW. VAFF is a flexible facility that can be used for research experiments with many different types of liquid or powdered fuels, such as pyrolysis oils, bio-oils, wood powders, etc. The ability to vary oxidation media (e.g. air, pure oxygen (O2), water vapor, or combinations of these) makes VAFF a suitable facility for finding answers to current issues in both industry and academia. The range of variation for oxidation media enables experiments in areas such as oxygen-blown, biomass gasification and combustion experiments at elevated oxygen levels and/or oxyfuel conditions.

Associated analytical equipment and instrumentation quantify relevant gas components and any fly ash/particles. Optical access in combination with tunable diode laser absorption spectroscopy (TDLAS) paves the way for the capacity to study rapid variations, and gas/particle concentrations in different parts of the reactor.

Energy and Clean Tech
Biorefinery
Not applicable
Division (OLD): Division Bioeconomy Fossil-free fuels Sekundär områdes navigation:
Metrology
Power production
Biobased materials
Chemical products and processes

BIOMETHAVERSE

Biomethaverse

BIOMETHAVERSE aims to diversify possible production methods for biomethane in Europe, increase cost-effectiveness, and contribute to the dissemination and use of new biogas technology. RISE designs, builds, and operates a mobile testbed for biological methanation of syngas to biomethane within the project.

Svensk Koordinator
Active
Energy
Not applicable
4,5 år
Division: Division Bioeconomy

BIOMETHAVERSE is the short name for the project "Demonstrating and connecting production innovations in the BIOMETHAne uniVERSE."

Five innovative technologies for producing biomethane will be demonstrated in five European countries: France, Greece, Italy, Sweden, and Ukraine. The production pathways to be demonstrated include one or more of the following conversion processes: thermochemical, biochemical, electrochemical, and biological.

Four of the demonstration plants will be based on biogas from conventional anaerobic digestion, while the Swedish demonstration plant built by RISE will be based on syngas from biomass gasification through Ex-situ syngas biological methanation (ESB). In all demo plants within BIOMETHAVERSE, CO2 and other intermediate products from anaerobic digestion or gasification will be combined with renewable hydrogen or electricity to increase biomethane yield. All production pathways demonstrated are non-conventional technologies, use energy and materials in a circular manner, and aim to increase biomethane production and reduce production costs.

RISE coordinates the Swedish parties in the project and contributes, together with Wärtsilä, to the design, construction, and operation of the mobile testbed for biological methanation of syngas. Cortus is the syngas producer and host for the pilot trials and receives applied research on possible syngas utilization in return. The Swedish Gas Association contributes with work on policy development in the area related to the project.

Ex-situ syngas biological methanation (ESB) is an innovative technology for biomethane production. Forest residual products such as branches, sawdust, and recycled wood are carbon sources that are not available for biomethane production with traditional digestion techniques. If the forest residual products are first gasified to syngas, they can then be further processed into biomethane through biological methanation – a type of gas digestion technique. The ESB technology thus opens the door to using forest residual products and other solid biomass as substrates for biomethane production. This significantly increases Sweden's and Europe's potential for biomethane production.

BIOMETHAVERSE aims to:

  • Demonstrate increased cost-effectiveness and innovative biomethane production.
  • Increase sustainability and reduce greenhouse gas emissions from biomethane production.
  • Ensure scalability and replicability of the demonstrated production technologies.
  • Develop policy recommendations and ensure that the new technologies are adopted by the market.

The project also aims to increase the production potential for biomethane by 66%, create 294,000 green jobs, enable reduced greenhouse gas emissions by 113 million tons, and reduce the production cost of biomethane by the target year 2030.

Emelie Ljung

Enhetschef
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Karin Berg

Forsknings-och utvecklingsingenjör
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7. Affordable and clean energy
11. Sustainable cities and communities
13. Climate action
17. Partnerships for the goals
Projekt logo: Funded by EU Project end date: Fossil-free fuels Sekundär områdes navigation:
Circular transition
Power production
Biotechnology

HICK. (Horizontal Industrial Combustion Kiln)

HICK. Combustion Kiln
Horizontal Industrial Combustion Kiln

HICK is a robust combustion plant where the combustion properties of different fuels can be analyzed in detail. The HICK is used to answer important questions about combustion such as ash formation, composition of flue gases, and erosion of various refractory materials.

Testbeds in real life (TR)
Region Norrbotten

Christopher Mueller

Enhetschef
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Jonas Wennebro

Forskningsingenjör
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Division: Division Bioeconomy

 

HICK (Horizontal Industrial Combustion Kiln) is a horizontal ceramic lined kiln for combustion investigations of various powder (such as wood powder), liquid (such as bio-oil) and gaseous (such as hydrogen) fuels. The HICK is one of RISE's most-used facilites. Typical applications for customers are investigating new types of biofuel that can replace fossil fuels. Some customer investigate renewable fuels combined with fossil fuels with the ambition of being able to phase out the fossil fuel component of the fuel mix. The HICK has a decisive role in Sweden's and the world's work with the transformation to a fossil-free society.

One of the HICK's advantages is that it is flexible--it can be configured or rebuilt for different types of fuels and for different types of analyses. With an output of up to 150 kW, it is also large enough to simulate large-scale industrial combustion processes. You can for example preheat the combustion air to mimic industrial applications. It is even possible to evaluate the combustion of several fuels simultaneously feeding the kiln. The HICK is equipped with many different kiln access points  where probes can be installed, for example coating probes to check ash formation or study corrosion, erosion and coatings on the furnace's construction materials.

Different types of fuels that have been researched in HICK::

  • Wood powder
  • Pyrolysis oil
  • Bio-Oil
  • Hydrogen
  • Rice husks 
  • Brewer's spent grain
  • Iron powder
  • Coal powder

Different types of analyses that have been performed

  • Combustion characteristics
  • Ash composition
  • Flue gas characterization
  • Flue gas as a drying media
  • Deposits on refractory lining
  • Precipitation of inorganics
  • Mass and energy balance 
Not applicable
Bioeconomy
Not applicable
Division (OLD): Division Bioeconomy Fossil-free fuels Sekundär områdes navigation:
Production and manufacturing
Power production
Corrosion

Biological methanation

Biological methanation

Biological methanation is a technology used to produce methane from other gases. The technology increases the methane production potential because hard-to-digest solid materials can be gasified and then converted into biogas. It also makes it possible to convert carbon dioxide into methane through the use of hydrogen.

Methanation is a process that creates methane from other gases. The aim is to increase the production of climate-neutral methane and thus contribute to both the phasing out of fossil energy sources and a reduced dependence on imports. There are two technology pathways: catalytic and biological. In biological methanation, methane-forming microbes drive the conversion process. Another commonly used term for biological methanation is gas fermentation, which is, however, an umbrella term that also includes other techniques.

Syngas methanation is based on syngas for methane production. The value chain starts with the use of a solid material, such as residual streams from the forest industry, which is converted thermochemically through gasification or pyrolysis. The processes generate a gas phase that can be further refined through biological methanation into biomethane. Through the value chain, a low-grade solid fuel is thus converted into a high-grade energy carrier in the form of methane, which can replace fossil gas (natural gas).

RISE has worked with biological syngas methanation in the Trickle Bed Reactor (TBR) in several projects and has been part of the development of the concept. Through the technology, sustainable value chains are created with high utilization of the resources found in residual products from the forest industry. The major advantages of the biological technology pathway are its tolerance to contaminants, high selectivity to the end product methane, the lower process pressures and temperatures that can be maintained, and the lower investment threshold that provides downward scalability and makes the technology usable even for relatively small plants.

Another use of biological methanation is to upgrade raw gas (biogas) using hydrogen boost in a methanation reactor. With the help of hydrogen, the remaining carbon dioxide can be converted into methane and an increased production of methane gas is achieved. In this way, the carbon atoms are used more efficiently.

RISE is at the forefront of technology and has a number of collaborations in the field nationally and internationally. Biological syngas methanation, which is not yet available in full scale, has proven effective on a lab scale in recent years on a scale of 5-35 L reactor volume. Right now, the construction of a larger pilot plant with 5m3 reactor volume is underway and upcoming pilot runs (from 2024) will answer whether the reactor efficiency is affected by the scale-up.

Karin Berg

Forsknings-och utvecklingsingenjör
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Division (OLD): Division Bioeconomy Division: Division Bioeconomy Fossil-free fuels