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GREEN-SAW: Tools for Resource and Energy Efficient Next-Gen Sawmills

GREEN-SAW
High-speed filming of a sawing cut

The project develops knowledge, methods, and equipment for more precise and resource‑efficient sawing using real‑time control based on CT data and cutting forces. It aims to create prototype equipment, tools for thinner cuts, and demonstrate at least a 0.2 mm reduction in kerf width to improve precision, quality, and sustainability.

Research institute PhD student
Active
Wood technology
Region Norrbotten Region Västerbotten
3 år
12 550 000 SEK
Division: Do not use - Division Built Environment

Background

Problem and potential: Sawing of logs generates 10–15% sawdust, which is usually burned, resulting in loss of economic value and stored CO₂. A reduction of kerf width by 1 mm could reduce Sweden’s CO₂ emissions by up to 0.4%.

Research solution: The project develops models for cutting processes and tool–wood interaction supported by CT technology, high‑speed imaging, and numerical simulation to optimize sawing and enable thinner tools.

Impact and funding: The aim is to increase yield, reduce energy consumption, and strengthen climate benefits throughout the value chain. The project funds Frank Schleicher’s doctoral education at LTU, with supervision from LTU and funding through the Swedish Energy Agency.

Impact Goals

The project increases resource efficiency and climate benefits in the Swedish sawmill industry through real‑time controlled sawing using CT data and cutting‑force measurement. This enables narrower kerfs (−1 mm), generates +2.5 billion SEK/year in value, reduces CO₂ emissions by 225,000 tons, and lays the foundation for future high‑precision sawing.

Project Goals

The project develops knowledge, methods, and equipment for more precise and resource‑efficient sawing through real‑time control based on CT data and cutting forces. The aim is to create prototype equipment, new tools for thinner cuts, and demonstrate a reduction in kerf width of at least 0.2 mm—strengthening industrial precision, quality, and sustainability.

Target Groups

  • Swedish sawmills and the wood industry can implement the technology to increase yield and reduce energy use.
  • Tool and machinery manufacturers can develop saw tools and equipment for thinner cuts and intelligent control.
  • Research and innovation actors working with process modeling, measurement technology, and sustainable production.

     

This work is carried out with financial support from the Impact Innovation program Net Zero Industry—an initiative of the Swedish Energy Agency, Formas, and Vinnova.

Frank Schleicher

Forskare
+46 10 516 51 13 Read more about Frank
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9. Industry, innovation and infrastructure
12. Responsible consumption and production
Projekt logo: Green-Saw Next Gen Sawing Tools Project end date: Construction Sekundär områdes navigation:
Wood technology
Energy optimisation

“Like putting together a puzzle” – how we enable reuse right from the planning stage

three people standing over a table

Although reuse is often highlighted as an obvious part of sustainable construction, there are several challenges that affect how building components and materials can be utilized. The issue is not just about technology, regulations, or economics, but also about processes and cooperation between different actors. When the availability and dimensions of materials are not known in advance, it is necessary to build in room for different options already in the detailed planning stage—something that today's planning and building permit processes, which are adapted for new construction with standardized building products, have difficulty handling.

"The regulations we have today do not facilitate transformation and reuse, but neither do they hinder it. However, we need to look at how the processes are designed and how we work together to achieve the right quality levels instead of an exact picture of what we want to build. It's very much about cooperation and trust between municipalities, contractors, and developers. If all stakeholders know that quality can be ensured over time, it becomes easier to dare to experiment with reuse and innovative solutions," says Andreas Huss, project manager and architect at RISE.

Andreas Huss, project leader and architect at RISE

Detailed development plans often specify detailed requirements for building design and materials, which can limit the possibility of using reused building components with varying dimensions and properties. The building permit process can also make reuse more difficult, as the requirements for documentation, technical and aesthetic performance can be more difficult to meet for used materials than for new ones when applying for a permit. We simply do not know exactly what materials we will have access to until closer to the start of construction.

“We need to start thinking more flexibly about dimensions, materials, and solutions so that reuse can be integrated from the outset of the project and continuously throughout the process,” says Andreas Huss.

Demolition permits and demolition processes are another obstacle. Demolition is often carried out with a focus on efficiency, which reduces the possibility of selective dismantling and reuse, despite requirements for material inventory.
 

Working with reuse is like putting together a puzzle where the pieces are not always perfect. That is why it is crucial that we do not lock in the detailed plan at an early stage, but instead build in options so that we can choose and adapt according to the materials and dimensions that actually become available.

Petter Lodmark, architect at QPG Arkitektur
Anna Olá, property development manager at Förbo

When the detailed development plan becomes a tool for reuse

Within the Återhus innovation project, led by RISE, stakeholders have tested the reuse of heavy building components—in practice, “building houses from houses”—and thereby highlighted exactly which policies and processes affect the possibilities in detailed plans, building permits, and demolition permits. One of the demonstration projects within Återhus is located in central Lindome, where Förbo is developing an existing residential area with 344 apartments in need of renovation, accessibility adaptation, and densification.

“From an early stage, the focus was on preserving as much of the existing structure as possible. Sustainability is an overarching owner directive for us, but reuse in particular was developed more as a practical and ethically motivated necessity than as a formal requirement. Demolishing existing buildings is both sensitive and bad for the environment. We are both proud of and see it as a necessity to be involved in driving development forward to reduce the climate footprint of the construction sector, says Anna Olá, property development manager at Förbo.

In the end, a plan was agreed that would allow nine buildings to be demolished and replaced, but with a clear ambition to create flexibility for future stages.

“The planning horizon is so long, and a detailed plan that locks in the exact design 15–20 years ahead risks becoming wrong when the world and needs change. How can we find another way forward for more adaptable planning?” says Petter Lodmark, Architect at QPG Arkitektur, which is collaborating with Förbo on the Lindome project.  

We need to look at how the processes are designed and how we work together to achieve the right quality levels, rather than focusing on an exact picture of what we want to build. If all stakeholders know that quality can be ensured over time, it becomes easier to dare to experiment with reuse and innovative solutions.

Andreas Huss, projektledare och arkitekt på RISE
Petter Lodmark, architect at QPG Arkitektur

“Like putting together a puzzle”

From an architectural perspective, reuse changes the logic of planning. When you start looking at dismantling load-bearing parts, it becomes clear that the new house cannot be “designed as usual” and then filled with reused materials afterwards. Petter describes how the dimensions and direction of joists and elements affect the framework of the plan, and that the property limits must allow room to experiment with volumes and dimensions when you know exactly what you will get from the dismantling.

"Working with reuse is like putting together a puzzle where the pieces are not always perfect. That's why it's crucial that we don't lock in the detailed plan at an early stage, but build in options so that we can choose and adapt according to the materials and dimensions that actually become available. For us architects, reuse means lots of opportunities for new forms, which is incredibly exciting," says Petter Lodmark.

Anna Olá concludes:

"The biggest lesson we have learned and will take with us into future processes is to build in opportunities to choose, both in terms of design, economy, and technology, and to include this flexibility in the planning regulations so that we do not lock ourselves in.

What needs to change in the system?

To scale up reuse, a system change is needed where regulations and market models are developed together. The Återbrukslogik (Reuse Logic) project, led by RISE, addresses precisely this core issue: effective market models for reuse must interact with regulations, and municipal processes for demolition and building permits can be developed into tools that accelerate the transition.

"The project identifies two key levers: demolition permits, which, with standardization and digitization, can provide a better understanding of which building components and materials will be available and when, in what quantity and quality—making business and logistics easier. And building permits, which, with step-by-step decisions, an established quality level, and early “enabling notices,” can provide time to match materials from demolition with new construction projects," says Andreas Huss.

From ambition to implementation with the support of RISE

RISE helps you move from ambition to implementation—and create reuse that is legally, technically, and commercially viable. Within the Center for Quality Assured Reuse in the Construction Sector, construction companies gain access to expertise throughout the entire reuse chain: from inventory and resource mapping to testing, certification, requirements setting, and circular business development.

>> Center for Quality Assured Reuse in the Construction Sector | RISE

Katarina Malaga

Forskningsrådgivare
+46 10 516 68 62 Read more about Katarina
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Built environment Sekundär områdes navigation:
Concrete and cement
Wood technology
Construction
Architecture and planning

Services in wood technology

Submitted by MagnusR-admin on

Wood should bear more – literally. RISE certifies structural timber, glued laminated timber (glulam) and cross-laminated timber (CLT), tests their strength and durability, and provides design support for moisture and fire safety in structures ranging from small houses to tall wooden buildings.

Sustainable wood technology from sawmill to finished structures

Submitted by MartinO-admin on
Wood technology
Wood technology

The transition to fossil-free materials increases the need for knowledge about wood at every stage – from forestry to construction and reuse. To meet future demand, the industry needs to optimise resource utilisation through digitalisation and AI, broaden the raw material base with new types of wood, and build circularly to extend the life of the material. At the same time, high demands are placed on strength, moisture resistance and durability in order for wood to replace fossil materials in everything from tall buildings to infrastructure.

RISE helps you navigate this transition. We certify products and production processes for market access, develop standards that enable new types of wood and solutions, and provide design support to ensure moisture resistance and fire safety. From sawmill optimisation to finished structures – we support the entire value chain with testing, consulting and material development.

Stina Broberg Bergkvist

Enhetschef
+46 10 251 39 38 Read more about Stina

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Wood technology
Expertise in wood technology
From fibre to finished construction, RISE brings together experts in timber sorting, wood preservation, adhesive technology, and building physics. We understand how wood behaves and how to ensure its long-term performance.
Expertise

Innovation partner for the sawmill industry

With the sawmill industry and stakeholders, RISE develops methods to measure wood properties and optimise production – increasing yield of sought-after products and reducing resource consumption across the value chain.

Read more
Magazine Trävärden

Magazine Trävärden

Discover the latest wood innovations in our new RISE magazine. Find out how we are driving change towards a circular wood value chain, supporting society's transition to a more sustainable future.

Read Trävärden
How does birch perform as a construction timber? What is required for moisture-proof timber buildings?
RISE shares research results and practical knowledge to support the industry's shift towards using more wood.
Wood technology / Article

The road to a circular wood value chain

In the field of wood technology at RISE, many individual activities are ongoing, but they are also parts of a whole to support the development of a circular wood value chain. By creating a circular wood value chain, we utilize raw materials in the best possible way, which is a prerequisite for the continued development of the wood sector.
Wood technology / Article

Beyond spruce and pine - 'new' wood species in sawmills

limate change, biodiversity requirements and ecosystem conservation raise questions about the future. What types of wood will we have access to in the future? RISE has examined the potential of our third most common tree species, birch, and our third coniferous species, contorta pine, as structural timber.
Wood technology / Article

The future of design - reusing wooden houses in a circular economy

What will the future of construction look like? How can the currently linear value chain for housing construction become circular? Can industrially produced wooden houses be the answer and contribute to a shift towards a more circular construction sector with increased reuse?
Wood technology / Article

Critical moisture state of materials - a tool for moisture safety design

The presence of mould can cause problems in the indoor environment, including bad odours, and affect people's well-being and health. Significant amounts are spent annually on repairing moisture and mould damage, so it is important to prevent damage. Knowing the critical moisture condition of the materials in a building envelope makes it possible to assess the risk of mould growth when exposed to moisture and is an important part of carrying out a moisture safety design.

Därför ska du välja RISE

01

Certification and testing –

– notified body for CE marking, accredited testing of structural timber, glulam, CLT and timber buildings
02

Standard development –

– produces AGR reports that enable the sorting of new wood species such as birch and contorta pine
03

Design support –

– moisture safety design, fire safety for tall buildings, structural calculations
04

Material development –

– from fossil-free adhesives and wood preservatives to reuse solutions
05

Comprehensive expertise –

– supporting the entire value chain from sawmill optimisation to finished structures

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Test Arena for the Circular Wood Value Chain – Skellefteå

Test Arena for Circular Wood- Skellefteå
Labtesting in Skellefteå

The testbed for the circular wood value chain in Skellefteå is a creative environment for research and development. Here, you can test, verify, and further develop materials, components, and building systems – from idea to reuse – in collaboration with experts and industry.

The Skellefteå testbed covers the entire circular wood value chain and offers a unique breadth of resources and expertise. Researchers, companies, and partners can work with everything from sawing, processing, and drying to the development of new materials, constructions, and building systems – all the way to use, reuse, and verification. Below, the various areas and opportunities offered by the testbed for innovation, development, and collaboration along the entire chain are presented.

Materials and Components
Here, you can test and develop new wood-based materials and components. Through climate testing, strength testing, and material analysis, you can verify properties, optimize material usage, and explore new innovations. The equipment enables everything from small-scale tests to full-scale testing of, for example, studs, panels, and flooring.

Sawing, Processing, Drying, and Measurement Technology
We offer advanced measurement technology and process development for the sawmill industry and wood processing. With various camera systems, lighting, and conveyors, we can measure and analyze everything from fiber angles and heartwood content to quality, bark presence, and shape defects. We develop and evaluate new control methods and processes for energy-efficient wood drying, and collaborate with Luleå University of Technology on CT scanning and climate testing. Our systems are used to optimize production and improve quality throughout the wood flow.

Image: Tommy Vikberg

Construction and Building Systems
The testbed supports the development of constructions and building systems with a focus on circularity and industrial processes. We work with design for disassembly and reuse, material optimization, and long-lasting architecture. Here, you can test fastenings, shear joints, stiffness, and strength in various building components, as well as receive support in dimensioning and construction solutions.

Building and Use
We offer testing of finished building systems and components such as windows, doors, and wall elements. Properties such as air tightness, water tightness, climate stability, and durability can be tested according to different standards and requirements. We also provide advice on building systems, fire safety, moisture protection, and service life, as well as inspections and damage investigations.

Reuse and Circularity
Circularity is a central part of the testbed’s offering. We develop methods for condition assessment, reuse, and recycling of bio-based constructions and components. By verifying reusability and interpreting standards and regulations, we contribute to increased resource efficiency and reduced climate impact.

Laboratory testbeds (LT)
Region Västerbotten

Stina Berglund

Gruppchef
+46 10 516 68 87 Read more about Stina
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Division: Do not use - Division Built Environment
Buildings and infrastructure Manufacturing Materials
Construction Wood technology
Not applicable
1981

Address

Laboratorgränd 2C, Skellefteå

Bildtext: Labprovning i Skellefteå, balkprovning, hårdhetsprovning med Brinell och utdragsprovning av skruv. Circular transition Sekundär områdes navigation:
Wood technology
Biobased materials
Production and manufacturing