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Testbed: Materials testing in hydrogen environment

Material testing in hydrogen environment
hydrogen motor in vehicle

Our testbed offers customised solutions for materials testing in hydrogen environments. We offer scientific expertise and a fit-for-purpose development environment adaptable for your specific needs.

Laboratory testbeds (LT)
Not applicable

Rikard Norling

Gruppchef
+46 10 228 48 89 Read more about Rikard
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Division: Division Materials and Industry

Hydrogen and materials

Hydrogen as an energy carrier will play a fundamental role in our energy transition towards a fossil-free society. To realise the full potential of hydrogen, multiple material challenges including hydrogen embrittlement must be addressed.

RISE offer within hydrogen and materials testing

RISE is committed to offer sustainable solutions across the whole value chain, as well as supporting the R&D needs of the industry.

Our expert team brings an extensive experience in fit-for purpose test conditions. We can support in the development of customised test set-ups for the hydrogen industry. We offer a multitude of customisable tests suitable for metallic, polymeric, and composite materials. We have access to a wide variety of tests, including mechanical tests in high pressure hydrogen gas environment.

Customised test solutions

Our testbed offers customised test solutions in (frequently pressurised) hydrogen gas environment within:

  • Constant load testing
  • Slow strain rate testing (SSRT)
  • Ripple load testing
  • Incremental step load test
  • Tensile tests
  • Permeation under pressure for various material types
  • High temperature exposures (up to 1800 °C at atmospheric pressure) and TGA (thermogravimetric analysis)
  • Additionally, we offer post-exposure analysis by Thermal Desorption Mass Spectrometry (TDMS). The method evaluates the hydrogen uptake in terms of diffusible hydrogen, which relates to the risk of hydrogen embrittlement.

Investment 2022

  • Fatigue machine equiped with hydrogen module (400 bar/ -25 to +150°C)
  • Module for cryogenic testing
  • Equipment for testing of permeation under pressure to increase our capacity
  • Additional TDS analyzer with mass spectrometry detection
Automotive and transport Energy and Clean Tech Manufacturing Materials Mining and metal Process industry
Energy Fossil free fuels Climate neutral industry Corrosion Material transition Mobility Production and manufacturing Testing Hydrogen
Not applicable
2021
Division (OLD): Division Materials and Industry Mer information:

For further information, please get in touch with the contact person on this page.

Hydrogen Sekundär områdes navigation:
Metrology
Automotive and future transport
Production and manufacturing
Corrosion

Choice of material in case of risk of contact infection.

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Choice of material in case of risk of contact infection. Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

In healthcare, there is an increased risk of spreading infection. Infection can be transmitted through touch surfaces such shared between patients. This imposes special requirements when cleaning and disinfecting. RISE has the competence to evaluate the suitability of the choice of materials and chemicals intended for the healthcare environment.

Purpose/Benefit:

Requirements for materials:

In the healthcare sector, all materials that are present must be easy to clean and durable. This places great demands on the nature of the materials as cleaning, with both mechanical and chemical action, is carried out regularly in these environments.  It can be difficult to determine whether a material such as in a bathtub, chair covering or mattress can withstand to be cleaned and disinfected repeatedly over a long period of time  while the removal of dirt and microorganisms is still sufficient.

Disinfectant requirements:

Surfaces with patient contact where infection could be transmitted must be cleaned and sometimes disinfected. Special requirements are imposed on the disinfectant in terms of killing microorganisms while the chemicals must not damage the material. RISE can evaluate the microbiological effect and assess what the material can withstand.

Method (what/which methods are used to perform the service):

With a broad expertise in materials and surfaces, chemistry and analytical methods, microbiological requirements and methodology, RISE offers the following expertise and services related to hygiene, cleaning and disinfection of surfaces in healthcare environments:

  • Effectiveness of disinfectants against bacteria, yeast, mold and viruses
  • Biofilm, detection, identification, build-up, reduction
  • Bioburden, detection on surfaces
  • Cleanability test, worst case scenario with relevant dirt
  • Material compatibility with chemical disinfectants
  • Surface resistance to abrasive wear
  • Accelerated aging and simulated exposure to environmental factors

Tests are, as far as possible, equal to or based on relevant ISO and EN standards.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

An assignment at RISE regarding material selection can, for example, constitute support in product development work, procurement or purchasing in order to be able to choose between different solutions to obtain a suitable, i.e. durable and easy-to-clean material. It can also involve evaluating the microbiological or dirt-removing effect of a disinfectant or cleaning agent.

Area:
Infection control
Chemical and biological analysis
Medical devices
Product safety
Contact person (Enter one name per field. Activated personal contact pages will appear automatically):
Sarunas Petronis, Forskare
Charlotta Löfström, Senior Forskare
Surfaces in hospital care.
Field measurements: No Price type: 1 Division: Division Materials and Industry Preparation: No preparation required Certification and marking: Not applicable Type of service: Not applicable Instrument: Not applicable General area: Not applicable Order information: Please, contact the person(s) listed below Divison (OLD):
Division Bioeconomy
Division Materials and Industry
Delivery level: Not applicable
sarunas.petronis@ri.se,charlotta.lofstrom@ri.se
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3. Good health and well-being
6. Clean water and sanitation
9. Industry, innovation and infrastructure
12. Responsible consumption and production
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Infection control Sekundär områdes navigation:
Metrology
Materials and durability
Tjänstetyp tagg: Provning

Remote measurements

Remote measurements
Remote measurements

By monitoring a component during operation the pertinent conditions can be better understood which allows for optimization using more realistic loads and conditions. Such measurements can, for example, be carried out to measure the loads carried by a structural component and/or to monitor deformations and vibrations during operation.

The available system can handle up to 16 channels and is set up on site with the desired sensors and gauges. Measurements can then be monitored, recorded and analyzed off site.

The system support various sensors and can be adapted to the costumer's needs. 

The measurement system is currently used in the Fresher project (see link below) to monitor forces in the mooring lines of a floating solar park. Thanks to its resistance to rain and splashing water, the system is suitable for different kinds of measurements close to water.

The measurement system has also found an application in the HCT-City project, where it will be used to measure vibrations at a bridge in order to count the number of passing trucks.

Please contact us to initiate a discussion on how we can cooperate on remote measurements.

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Albin Bäckstrand

TIC-ingenjör
+46 10 516 53 26 Read more about Albin
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Division (OLD): Division Materials and Industry Division: Division Materials and Industry Metrology

Durability and Compatibility testing of polymer components in batteries- seperators, binders, electrolytes, electrodes

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Durability/Compatibility testing of polymers components in batteries Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

It is important that the plastics used in batteries, including the components separator, binder, electrolyte, and electrodes are able to withstand metal salts, harsh acids and bases that can be used as electrolytes under cycled or high temperatures, over a range of pressures. This enables optimization of the battery performance with time.

Purpose/Benefit:

The results are usually observed by visual observation or microscopy where surface stress fractures, etching or color changes are signs of incompatibility. Additionally, weight changes in the material after immersion studies provide information about the compatibility. If there is a loss of weight, part of the plastic is likely leaching out or degrading and disappearing into the surrounding solution. If there is a weight gain, the solution is absorbed by the polymer with a resulting material that has modified physical and mechanical properties.

Method (what/which methods are used to perform the service):

To test compatibility, polymer battery components are immersed in corrosive environments, including metal salt solutions and/or extreme acidic or basic solutions. Additional conditions could include:

- Cycled temperatures

- Elevated temperatures

- Pressure

This accelerated aging predicts the performance of various polymer parts in a range of battery systems over time and allows for optimization of the polymer choice for a specific battery application.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

Results are usually delivered to the customer in the form of a report.

Area: Batteries Contact person (Enter one name per field. Activated personal contact pages will appear automatically): Christian Carlsson, Enhetschef
Near Failure Li-ion battery
Field measurements: No Price type: 1 Division: Division Materials and Industry Preparation: No preparation required Certification and marking: Not applicable Type of service: Testing / Analysis / Evaluation Instrument: Balances General area: Mass / Weight Order information: Please contact one of the persons(s) listed below for more information. Divison (OLD): Division Materials and Industry Delivery level: Not applicable
christian.carlsson@ri.se
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9. Industry, innovation and infrastructure
Application of interest
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Batteries Sekundär områdes navigation:
Metrology
Plastics
Corrosion
Tjänstetyp tagg: Provning

Mechanical testing of battery components

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Mechanical testing of battery components Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

In mechanical testing of battery components and battery cases, we test the effect of mechanical impact to ensure that the design is suitable for its application.

Purpose/Benefit:

Mechanical testing of battery components and cases includes static and dynamic testing. The tests consist of tensile tests, pressure tests, fatigue tests, impact tests, creep tests, and internal pressurization of batteries.

Examples of mechanical impact on battery components

The mechanical impact is investigated during (or after) battery components and battery cases have been exposed to various impacts. These include internal damage, short circuits, electrolyte leakage, and structural damage, all of which can have serious consequences.

Why is mechanical testing of battery components carried out?

Mechanical testing is essential from a safety aspect. If the battery, battery case, or its components are not suitable for their intended use it may lead to reduced capacity, reduced efficiency, reduced performance, or overheating of the battery. There is also a risk of fire and explosion – in other words, a risk of serious injury.

Increased electrification requires more testing

Investigating mechanical risks is becoming increasingly important as society electrifies, not least with an increased number of electric vehicles. Mechanical testing is necessary to ensure product safety and is, therefore, important for producers, importers, and retailers.

You receive guidance on mechanical testing

We help you mechanically test battery components in our laboratories. We keep track of the latest regulatory changes and guidance within requirements and standards. By using RISE, you also get access to our entire institute's collective expertise, competence, and experience. We operate in materials, chemistry, energy, analysis, and certification in the battery area.

Method (what/which methods are used to perform the service):

Our experience in mechanical testing, accompanied by an extensive machine park and modern lab resources, enables great flexibility and unique testing possibilities. Thinking outside the box is our everyday life! In addition to mechanical testing for force, deformation, pressure, and elongation, we offer advanced measurement methods, such as Digital Image Correlation (DIC), Digital Volume Correlation (DVC), and acoustic emission (AE).

Combination of different types of testing

With our possibilities for safety-critical testing, we can also combine mechanical testing with, for example, cycling batteries. If a battery ends up in thermal runaway or propagation, we can measure heat generation, gas emissions, and more. At RISE, you get help with the right combination of tests.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

As a client, you will receive a digitally signed technical report with your test results. You will receive the report in Swedish or English, whichever you prefer.

Are you interested in safety critical testing of batteries, there is further reading on our page for safety-critical battery testing. 

Area:
Batteries
Electromobility
Energy
Testing
Risk and safety
Contact person (Enter one name per field. Activated personal contact pages will appear automatically):
Jure Baric, TIC-ingenjör
Tom Lindström, Projektledare
RISE batteries mechanical testing battery testing
Field measurements: Yes Price type: 1 Division: Division Materials and Industry Preparation: No preparation required Link to order form: Contact Jure for more info Certification and marking: Not applicable Type of service:
Innovation services
Testing / Analysis / Evaluation
Instrument: Not applicable General area: Not applicable Order information: Contact us with questions! Divison (OLD): Division Materials and Industry Delivery level: Non-accredited
jure.baric@ri.se,tom.lindstrom@ri.se
/en/node/9710
Purpose - Header: What is mechanical testing of batteries? Metod - Header: We offer both standardized and unique testing
Application of interest
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Batteries Sekundär områdes navigation:
Electromobility
Metrology
Risk and security
Production and manufacturing
Tjänstetyp tagg: Provning

Quality assessment of materials and components in batteries with water-based electrolyte

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Material characterisation of batteries with water-based electrolyte Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

The quality and durability of the materials and parts making up the battery dictate the battery performance. RISE offers a broad assessment of batteries with water-based electrolyte.

Purpose/Benefit:

RISE can perform different methods to investigate and help improve the quality of materials within batteries with water-based electrolyte. These batteries include but are not limited to nickel metalhydrid (NiMH), lead-acid, nickel-cadmium and zinc-based chemistries.

We specialise in studying the impact the harsh battery electrolyte environments has on the battery components such as the electrode material, casing of active material, current collectors, external casing, binders, and separators.

We provide detailed electrochemical, chemical, and structural analysis to highlight how the properties and mechanisms, such as corrosion, of a material limit battery performance and cause ageing.

Method (what/which methods are used to perform the service):

Material characterisation is either made on fresh materials intended to be used in the batteries or post-mortem analysis, i.e., on materials harvested from cycled cells and packs. Our facilities also enable controlled metallic and polymer material exposure in water-based electrolytes.

To assess the corrosion resistance of the metallic components, electrochemical techniques, EIS, PDP, and SVET, are available. Localised chemical analysis with FTIR and nano-IR are offered either separately or combined with these techniques to characterize surface chemistry such as type of precipitated corrosion products. Microscopy techniques, AFM (available with nano-IR) and SEM, are available for detailed exploration of the morphology of for instance active materials, coatings or corrosion attacks.

Aside from experimental techniques, we also offer physics-based modelling to investigate further how material quality and degradation is connected to battery cell behaviour in terms of voltage and current output, and available capacity over time.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

We deliver the results to you as desired, analysed and written in a report.

Area: Batteries Contact person (Enter one name per field. Activated personal contact pages will appear automatically):
Clara Vestberg, Forskare
Moufida Mansouri, Senior researcher
Field measurements: No Price type: 1 Division: Division Materials and Industry Preparation: No preparation required Certification and marking: Not applicable Type of service: Not applicable Instrument: Not applicable General area: Electricity Order information: Please order via the contact persons listed below. Divison (OLD): Division Materials and Industry Delivery level: Not applicable
clara.linder@ri.se
/en/node/9710
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Batteries Sekundär områdes navigation:
Metrology
Corrosion
Tjänstetyp tagg: Provning

Production, Use and Storage of Hydrogen (PUSH)

PUSH
RISE-PUSH-production-use-and-storage-of-hydrogen-for-sustainable-energy-systems

The project is part of a research center financed by SSF and entitled Production, Use and Storage of Hydrogen (PUSH). RISE is focusing on laboratory testing through electrochemical characterization methods, concact resistance measurements and materials characterization including subsequent analysis.

Project manager and participant
Active
Energy Fossil free fuels Hydrogen
Västra Götaland Region
77 months
50 MSEK
Division: Division Safety and Transport
KTH

Hydrogen is expected to play a key role in a future fossile free society within sectors such as energy, transport and production of chemicals. The PUSH research centre is addressing technical and scientifical solutions for the use of hydrogen in sustainable energy systems. The PUSH centre is lead by KTH and the partners are Lund University, Umeå University, Chalmers and RISE. In this research centre RISE is focusing on life time testing and materials development within PEM fuel cells and Anion exchange membran electrolysis for hydrogen production.

Components to be investigated are among others, bipolar plates and porous gas distribution layers. The research will focus on laborative characterization through electrochemical measurement methods, contact resistance measurements and materials characterization including subsequent analysis.

The research centre on hydrogen is financed by Swedish Foundation for Strategic Research. The centre is one of four centres funded through the Agenda 2030 Research Centers (SSF-ARC) with the purpose of solving the United Nations 2030 goals. Each centre is receiving 50 million SEK.

Anders Lundblad

Forskare
+46 70 591 50 03 Read more about Anders
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7. Affordable and clean energy
9. Industry, innovation and infrastructure
Project end date: Hydrogen Sekundär områdes navigation:
Metrology
Chemical products and processes
Materials and durability

Hydrogen purity assessment according to ISO14687:2019 and EN17124:2022

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Hydrogen purity assessment Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

Hydrogen, composition, impurities, ISO 14687, EN 17124

Purpose/Benefit:

Some impurities and particulates, if present in hydrogen may damage, the fuel cell system in a hydrogen vehicle as it is highly sensitive to the presence of even very low levels of impurities. Therefore, standards ISO14687 and EN17124 set stringent limits for numerous gaseous.

 

We offer flexible analyses to respond to every client´s need. We can analyse most of the impurities mentioned in these two standards, incl. water, total hydrocarbons, methane, oxygen, helium, nitrogen, argon, carbon dioxide, carbon monoxide, sulphur compounds, formaldehyde, formic acid, ammonia and halogenated compounds.

Method (what/which methods are used to perform the service):

Our analyses are performed in our gas laboratory which is equipped with many different analytical instruments incl. GC/TCD, GC/FID, GC/MS, Proceas (IR).

The work include both accredited and non-accredited testing methods. The scope of accreditation is available upon request – please feel free to contact us for more information.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

The results are first delivered per mail as a preliminary report. After an agreement, the final report is sent per mail.

Delivery time:

Within two weeks

Area: Fossil free fuels Contact person (Enter one name per field. Activated personal contact pages will appear automatically): Karine Arrhenius, Forskare
handle bar for hydrogen fuel
Field measurements: Yes Price type: 1 Division: Division Materials and Industry Preparation: Description of preparation Preparation information:

If requested, RISE can assist with the sampling at (for example) a station

Standards:

ISO 14687:2019

EN17124:2022

Certification and marking: Not applicable Type of service: Testing / Analysis / Evaluation Instrument: Not applicable General area: Mass / Weight Order information: Please contact the person(s) below for more information or ordering Divison (OLD): Division Materials and Industry Delivery level: Non-accredited
karine.arrhenius@ri.se,
/en/node/9710
9. Industry, innovation and infrastructure
Request for quote
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Hydrogen Sekundär områdes navigation:
Metrology
Automotive and future transport
Tjänstetyp tagg: Provning

Evaluation of the performance of stormwater facilities

Evaluation of stormwater facilities

Opportunities are being explored to build a national test bed for independent testing of stormwater facilities. In parallel, a proposal for a national standard for carrying out the tests is being prepared. Evaluation of facilities will creat security as uncertainties can be checked and dismissed.

Projektledare, utförare
Active
Water
10 months
Division: Do not use - Division Built Environment

When the standard and test bed are in place, comparison of facilities are possible and requirements can be placed on the facilities' performance. This will contribute to a more sustainable society and reduced emissions of pollutions. The test bed will also help suppliers evaluate, test and optimize their products.

This project is a continuation of the projects " Classification of manufactured treatment devices for stormwater management" and " Pre-study of test bed for stormwater facilities", for more information see link to project pages below.

Specific goals of this project are:

  1. Answer the remaining questions of both practical and theoretical nature to enable the construction of the test bed.
  2. Investigate and develop proposals for a business model for the test bed.
  3. Examine the use of sensors in the test bed.
  4. Carry out design of the test bed.
  5. Have a continued dialogue with companies and experts so that the project is anchored in a good way and experience is gained internationally.

The goal is that this project will create sufficient clarity and knowledge to take the test bed in the next step, evaluate it and evaluate the standard and classification with the help of the test bed. Furthermore, the ambition is to work with SIS to develop a proposal for a new national standard (SNS) or work for an international standard.

Josefine Klingberg

Projektledare
+46 70 322 63 14 Read more about Josefine
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Final report
Attach document: Project end date: Water Sekundär områdes navigation:
Metrology
Sensors and sensor systems
Climate adaptation

In-situ measurement and analysis of flanking and direct transmission for sound insulation

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): In-situ measurement and analysis of flanking and direct transmission Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

Rise performs sound insulation measurements as well as measurements and analysis of the sound transmission paths. The measurements are performed in a building or mock-up. The analysis provides information on where and which transmission part of the design needs to be improved to achieve better sound insulation.

Purpose/Benefit:

In a standard measurement of sound insulation, measurement results and a classification of different sound classes are provided, but not the information about which transmission path that is the weakest link. That is, if it is a direct sound (straight through the wall or floor) or flanking transmission (the sound passes through junctions and then radiates out from wall or ceiling surfaces). Being able to determine which part of the design where the transmission path dominates or limits the sound insulation is valuable information on how to work to get a better sound insulation and sound rating in a building system. The purpose of the measurement service is to provide this information. The method is primarily developed for impact sound insulation in multi-storey buildings in wood, and for the lower frequencies. Achieving impact sound insulation that meet requirements and to get satisfied customers is a matter that has proven particularly challenging for multi-storey construction in wood with apartment-separating joists, when available knowledge and tools in the area have been limited.

Method (what/which methods are used to perform the service):

The method is a further developed version of the research project AkuLite's measurement protocol and is not standardized at present. The principle is based on the fact that the surfaces with the greatest vibration levels also emit the most sound. The measurement is made with accelerometers on ceilings and walls, together with sound insulation measurements according to standards.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

Test report with analysis.

Area:
Construction
Testing
Built environment
Wood technology
Contact person (Enter one name per field. Activated personal contact pages will appear automatically): Nata Amiryarahmadi, Senior Forskare
Photo speaker and sensors
Field measurements: Yes Price type: 1 Division: Do not use - Division Built Environment Preparation: Description of preparation Preparation information:

RISE need to plan the measurements together with clients. Measuring objects / buildings need an availability of 2 days for rigging and measurement, with limited interference with respect to sound and vibration during measurements.

Standards:

ISO 16283-1 Acoustics - Field measurement of air borne sound insulation

ISO 16283-2 Acoustics - Field measurement of impact sound insulation

ISO 717-2 Acoustics - Rating of sound insulation in buildings and of building elements — Part 1: Airborne sound insulation

ISO 717-2 Acoustics - Rating of sound insulation in buildings and of building elements - Part 2: Impact sound insulation

SS 25267 Acoustics - Sound classification of spaces in buildings - Dwellings

SS 25268 Acoustics - Sound classification of spaces in buildings - Institutional premises, rooms for education, preschools and leisure-time centres, rooms for office work and hotels

Certification and marking: Not applicable Type of service: Testing / Analysis / Evaluation Instrument:
Acoustic measurement equipment
Vibration measurement equipment
General area: Sound and vibrations Order information: Orders are made via contact person below. Divison (OLD): Do not use - Division Built Environment Delivery level: Not applicable
nata.amir@ri.se
/en/node/9710
3. Good health and well-being
9. Industry, innovation and infrastructure
11. Sustainable cities and communities
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Wood technology Sekundär områdes navigation:
Metrology
Preventive health
Resource-efficient cities
Tjänstetyp tagg: Provning