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Bio-based materials – from raw material to finished solution

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Bio-based materials
Nano-cellulose

The industry is undergoing a transition in which fossil-based materials must be replaced with renewable alternatives. The challenge lies in finding bio-based solutions that are sustainable, can be manufactured efficiently, possess the appropriate properties for their intended use, and can be scaled up for industrial production. While many companies have ideas and concepts, they often lack the infrastructure and expertise to progress from laboratory testing to market readiness.

At RISE, we develop and test bio-based materials from raw materials to finished products. We develop processes for bio-based materials such as cellulose, nanocellulose and lignin, turning them into components of functional materials that can replace plastics, fossil chemicals and composites in products such as packaging, adhesives and construction materials. Our testing infrastructure verifies that material concepts work on an industrial scale and optimises processes to suit your application.

Penny Bergman

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Biobased materials

How bio-based foam can replace plastic

Plastic can be extremely harmful to the environment. One solution to this problem could be to replace it with entirely new bio-based materials. In the future, fibre-based foam could be used in everything from packaging and furniture to cars and houses.
Read the full article

LignoCity – flexible production of tailor-made lignin grades

LignoCity is the world's only open test bed with flexible production of tailor-made lignin qualities on an industrial scale. Here, we create opportunities for companies to develop, test and scale up new climate-smart solutions – from idea to market.

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Why RISE

01

Develops bio-based materials from concept to market-ready product

– We transform innovations into verified solutions throughout the entire development chain.
02

Test and verify material properties and performance

– Through our laboratories and pilot plants, we ensure that the materials meet the requirements.
03

Offer unique infrastructure for upscaling

– From lab to industrial production with access to world-unique test facilities such as LignoCity.
04

Optimises processes for rational manufacturing

– We help you develop production methods that work both technically and economically.
05

Combines material knowledge with system understanding

– Our interdisciplinary perspective covers everything from raw materials and processes to sustainability and regulatory requirements.

Material och beständighet

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Climate adaptation

Torrential rain flooding basements, heat waves creating unhealthy indoor environments, rising sea levels threatening coastal properties – extreme wea…

Chemical products and processes

Chemicals are essential for a functioning society, but the choice of substances and processes determines their impact on the environment and health. …

Packaging

Packaging must protect both the product and the environment throughout the entire supply chain, from manufacturing to consumer use. At the same time,…

Circular transition

New EU directives and changing customer demands are prompting companies to adopt circular business models, but this transition is complex. Challenges…
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Test Arena for the Circular Wood Value Chain – Skellefteå

Test Arena for Circular Wood- Skellefteå
Labtesting in Skellefteå

The testbed for the circular wood value chain in Skellefteå is a creative environment for research and development. Here, you can test, verify, and further develop materials, components, and building systems – from idea to reuse – in collaboration with experts and industry.

The Skellefteå testbed covers the entire circular wood value chain and offers a unique breadth of resources and expertise. Researchers, companies, and partners can work with everything from sawing, processing, and drying to the development of new materials, constructions, and building systems – all the way to use, reuse, and verification. Below, the various areas and opportunities offered by the testbed for innovation, development, and collaboration along the entire chain are presented.

Materials and Components
Here, you can test and develop new wood-based materials and components. Through climate testing, strength testing, and material analysis, you can verify properties, optimize material usage, and explore new innovations. The equipment enables everything from small-scale tests to full-scale testing of, for example, studs, panels, and flooring.

Sawing, Processing, Drying, and Measurement Technology
We offer advanced measurement technology and process development for the sawmill industry and wood processing. With various camera systems, lighting, and conveyors, we can measure and analyze everything from fiber angles and heartwood content to quality, bark presence, and shape defects. We develop and evaluate new control methods and processes for energy-efficient wood drying, and collaborate with Luleå University of Technology on CT scanning and climate testing. Our systems are used to optimize production and improve quality throughout the wood flow.

Image: Tommy Vikberg

Construction and Building Systems
The testbed supports the development of constructions and building systems with a focus on circularity and industrial processes. We work with design for disassembly and reuse, material optimization, and long-lasting architecture. Here, you can test fastenings, shear joints, stiffness, and strength in various building components, as well as receive support in dimensioning and construction solutions.

Building and Use
We offer testing of finished building systems and components such as windows, doors, and wall elements. Properties such as air tightness, water tightness, climate stability, and durability can be tested according to different standards and requirements. We also provide advice on building systems, fire safety, moisture protection, and service life, as well as inspections and damage investigations.

Reuse and Circularity
Circularity is a central part of the testbed’s offering. We develop methods for condition assessment, reuse, and recycling of bio-based constructions and components. By verifying reusability and interpreting standards and regulations, we contribute to increased resource efficiency and reduced climate impact.

Laboratory testbeds (LT)
Region Västerbotten

Stina Berglund

Gruppchef
+46 10 516 68 87 Read more about Stina
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Division: Do not use - Division Built Environment
Buildings and infrastructure Manufacturing Materials
Construction Wood technology
Not applicable
1981

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Laboratorgränd 2C, Skellefteå

Bildtext: Labprovning i Skellefteå, balkprovning, hårdhetsprovning med Brinell och utdragsprovning av skruv. Circular transition Sekundär områdes navigation:
Wood technology
Biobased materials
Production and manufacturing

Sustainable Production of Lignin End-Products by Depolymerisation

SPLENDOR
Splendor Logo2

Every year, Europe's pulp and paper industry generates millions of tonnes of black liquor, an energy-rich but underutilised by-product rich in lignin. The SPLENDOR project is turning black liquor into gold with a hydrothermal process.

Project participant
Active
Bioeconomy Biorefinery Chemical processes and products Pulp and paper Material transition Production and manufacturing
Region Stockholm Region Värmland Region Västernorrland
3 years
€ 7 318 641,00
Division: Division Bioeconomy
SPLENDOR RISE-team: Nestor Salvador Palacios, Pietro Bartocci, Payam Ghiaci, Michael Persson, Sylvia Larsson, Johnny Westholm and Robert Gustavsson.

Until now, the production of valuable chemicals from black liquor has relied on complex and costly processes. The EU-funded SPLENDOR project is changing this by developing a groundbreaking, catalyst-free technology that converts in one step black liquor directly into high-value bioaromatic substances such as vanillin and syringol, while recycling inorganic chemicals for reuse in the factory.

A six-month trial period with a 250-litre/hour prototype in a pulp mill will lay the foundation for a full-scale 5,000-litre/hour system. By integrating production on site and creating new industrial applications, SPLENDOR aims to reduce carbon dioxide emissions by 800,000 tonnes per year – a major step towards the EU's sustainability goals.

The team optimises and performs long-term testing of the process at RISE's pilot plant LignoCity, while conducting extensive chemical analyses to evaluate the polymers produced.

Technical objectives

  • Demonstrate depolymerisation in one step without pre-treatment, catalysts or additional chemicals.
  • Integrate the technology with existing infrastructure in the pulp mill
  • Achieve 99% product recovery through advanced separation and purification
  • Operate a prototype at 250 litres/hour in an operational mill environment

We target several industrial applications derived from monomers, dimers and oligomers, including:

  • Fine chemicals
  • Waterproof coatings
  • Plasticisers for tires
  • Fuel components

SPLENDOR works towards the goals of the circular economy by converting residual streams into valuable chemicals, reducing European industry's dependence on fossil-based chemicals.

The project is supported by €7.3 million in funding from the Circular Bio-based Europe Joint Undertaking (CBE JU) and is coordinated by Ghent University together with 11 partners across Europe to redefine black liquor as a valuable resource for Europe's circular bioeconomy.

SPLENDOR Kick-off meeting in Ghent

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SPLENDOR Project participants

+

Funding for SPLENDOR

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Nova Biochem LTD Strane Innovation Specialty Operations France Hansen & Rosenthal GMBH & CO. KG Soprema
Projekt logo: SPLENDOR loggo Project end date: Biobased materials

Swedish Urban Soil Living Lab (URSOILL)

URSOILL Swedish LL
URSOILL

URSOILL – Swedish Living Lab works to improve soil health in Swedish cities through research, innovation, and collaboration between municipalities, academia, industry, and citizens. By developing solutions for cleaner, vibrant, and resilient urban soils, URSOILL contributes to greener cities, greater biodiversity, and more sustainable societies.

Coordinator
Active
Bioeconomy
Region Stockholm Region Uppsala
54 months
Division: Division Bioeconomy

Addressing Urban Soil Health for Sustainable Cities 

The Swedish Urban Soil Living Lab (URSOILL) is a collaborative initiative dedicated to tackling the most pressing soil health challenges in Swedish cities. Through a bottom-up, co-creation approach, URSOILL brings together municipalities, academia, industry, and citizens to develop, test, and implement innovative solutions for healthier urban soils. 

Challenges and Objectives 

URSOILL focuses on the unique challenges of urban soils, including: 

  • Soil pollution: Heavy metals, PFAS, PAH, dioxins, and microplastics from historical and ongoing urban activities 
  • Soil sealing and compaction: Reduced water infiltration, increased flooding, and poor tree and plant health due to impermeable surfaces and heavy use 
  • Low soil fertility and biological activity: Dry, hydrophobic soils with limited nutrient cycling and biodiversity 
  • Soil literacy level: enhancing knowledge of the value of healthy urban soils 

Solutions and Goals 

URSOILL is testing and developing a range of solutions, including: 

  • Microbial, fungal, and phytoremediation to address pollution 
  • New soil substrates and amendments to improve fertility and structure 
  • Permeable materials and de-sealing strategies to restore water infiltration 
  • Real-time monitoring and data-driven management of urban soils 

Expected outcomes

  • Site-specific but scalable solutions for urban soil health 
  • Improved resilience and biodiversity in urban green spaces 
  • Enhanced capacity for cities to manage soil as a vital resource 
  • Increased knowledge of urban soil health 

 

Fereshteh Pourazari

Forskare
+46 10 516 69 21 Read more about Fereshteh
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Anna Pettersson Skog

Forskare
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Linnaeus University Stockholm municipality, Uppsala municipality The Swedish Environmental Protection Agency Akademiska Hus Stockholmshem SISAB MycoMine Ecotopic Ultuna täppförening (Ultuna Garden Plot Association)
Project end date: Resource-efficient cities Sekundär områdes navigation:
Biobased materials
Chemical and biological analysis
Biotechnology
Water

Så ska Sverige bli en klimatförebild inom träindustrin

En vy över skog och vatten

Med det akuta behovet av att minska koldioxidutsläppen och ställa om till ett hållbart samhälle, har svensk träindustri en unik möjlighet att bli en drivkraft i den gröna omställningen, både på hemmaplan och internationellt. RISE har därför tagit fram en offensiv strategi för att göra branschen klimatpositiv till år 2045.

- Träindustrin har en enorm potential att bli en klimatförebild, men vi behöver tänka större än bara byggmaterial – trä kan bli en bas för en ny generation produkter, affärsmodeller och teknologier, säger Marie Johansson, forskare på RISE.

RISE strategi har tagits fram i nära samarbete med industrin, forskarvärlden och branschorganisationer. Ambitionen är att Sverige ska leda utvecklingen internationellt.

- Sverige har alla förutsättningar att sätta en ny global standard för hur trä används klimatsmart. Det handlar om teknisk spets, hållbarhetsambition och ett näringsliv som vågar investera, säger Marie Johansson.

Från idéer till lösningar 

Strategin lyfter fram tio utvecklingsområden som visar hur trä kan användas i ett klimatneutralt samhälle utifrån bland annat resurseffektivitet, cirkulär design och återbruk.

- Det räcker inte med teknisk innovation. Vi behöver också nya marknadsmodeller, förändrade normer och politiskt stöd, säger Marie Johansson.

Arbetet går nu in i en genomförandefas där idéer ska omvandlas till test- och demonstrationsmiljöer, prototyper och kommersiella lösningar. 

Med rätt stöd, forskning och samverkan kan vi tillsammans lyfta svensk träindustri till en ledande roll i den globala klimatomställningen.

Bygger på omfattande framsynsarbete

Grunden för strategin är den framsynsrapport som RISE tog fram 2024 tillsammans med träindustrin. Rapporten analyserade megatrender, identifierade drivkrafter och kartlade utvecklingsområden i hela trävärdekedjan – från råvara till återbruk.

– Framsynsarbetet gav oss en tydlig bild av vart världen är på väg – och vad träindustrin måste göra för att inte hamna på efterkälken. Nu går vi från analys till handling, säger Marie Johansson.

Stöd för träindustrins klimatomställning

För att omvandla visionen om en klimatpositiv träindustri till verklighet, erbjuder RISE konkret stöd genom forskning, test- och demonstrationsmiljöer och strategisk samverkan med näringsliv och beslutsfattare.

– Vi ger industrin verktyg för att ställa om – från tidiga analyser och scenarier till tekniska tester och verifiering av hållbarhetsnytta. Det handlar om att omsätta kunskap till praktisk förändring, säger Marie Johansson.

RISE fungerar som en neutral innovationspartner och samlar aktörer från hela värdekedjan för att möjliggöra långsiktiga lösningar.

– Med rätt stöd, forskning och samverkan kan vi tillsammans lyfta svensk träindustri till en ledande roll i den globala klimatomställningen, säger Marie Johansson.

RISE expertis inom träteknik

RISE har en bred expertis inom träteknik. Läs mer och kontakta oss om något av våra fyra huvudområden:

Ladda ner rapporterna

Marie Johansson

Forskare
+46 10 516 62 51 Read more about Marie
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Träteknik Sekundär områdes navigation:
Cybersäkerhet
Cirkulär omställning
Biobaserade material

Manufacturing of nonwovens via solution blowing

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Manufacturing of nonwovens via solution blowing Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

Solution blowing is a manufacturing process used to produce nonwoven materials from polymers in solution. The solution is pumped through a spinneret, where high-velocity air is blown concentrically along each spun filament, which is stretched and collected on a drum or in a bath to form a nonwoven material.

Purpose/Benefit:

Electrospinning is currently the most established method for producing advanced nonwoven materials with controllable functionalities and properties. Despite its advantages, the technique is limited in terms of scalability, which restricts its industrial exploitation. Solution blowing has recently emerged as a powerful alternative that addresses these limitations. The technique enables rapid and flexible prototype development, with great design freedom to introduce specific functionalities in the nonwoven materials. One of the major advantages is the increased control over the material’s structure – both in terms of creating three-dimensional structures and more complex geometries, such as tubular constructs. This has allowed for designing scaffold materials that resemble the native microstructure of human tissue, a key feature in regenerative medicine.
Fiber production via solution blowing shares many similarities with conventional wet spinning, meaning that existing expertise in this area can largely be transferred to the new technique.

Method (what/which methods are used to perform the service):

RISE offers services in research and development of processes for manufacturing nonwoven materials via solution blowing. We conduct experimental studies to develop new raw materials, optimize manufacturing processes, or produce nonwoven materials with specific functionalities. Through systematic testing and optimization of process parameters such as polymer concentration, addition of active substances, spinning parameters, coagulation bath composition, etc., we can tailor fiber properties to suit specific applications.

We have experience with a wide range of bio-based fiber-forming materials such as cellulose and its derivatives (e.g., hydroxypropyl cellulose), as well as marine materials such as chitosan, alginate, fucoidan, ulvan, and gelatin. We can also provide guidance on various production methods for materials with different application areas.

Solution Blowing at Lab Scale
Flexible equipment with the ability to control dimensions of both the finished nonwoven material and the individual fibers.

  • Fiber formation can occur either in dry conditions via drum collection or in a coagulation bath. Pre-coagulation in a water mist is also possible.
  • Spin dope volumes between 15 mL and 350 mL.
  • Capacity: 1–50 g dry fiber per day.

Material Analysis
RISE can analyze nonwovens using a variety of methods. We can perform chemical analyses and evaluate materials in terms of morphology using both optical and scanning electron microscopy (SEM), as well as determine porosity and wetting properties.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

Our goal is to deliver customized solutions for the production of functional nonwoven materials, tailored to meet each customer’s unique needs. Deliverables may include optimized process parameters summarized in a report or produced fiber materials with specific functionalities.

Area:
Circular transition
Life Science
Material transition
Medical devices
Textile
Contact person (Enter one name per field. Activated personal contact pages will appear automatically):
Viktor Kallebäck, Forskare
Markus Andersson Trojer, Forskare
Solution blowing
Field measurements: No Price type: 1 Division: Division Materials and Industry Preparation: No preparation required Certification and marking: Not applicable Type of service: Innovation services Instrument: Not applicable General area: Not applicable Delivery level: Not applicable
viktor.kalleback@ri.se,markus.andersson-trojer@ri.se
/en/node/9710
More information:
9. Industry, innovation and infrastructure
12. Responsible consumption and production
Purpose - Header: Objective Metod - Header: Method Delivery - Header: Delivery More information - Header: Further information
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Biobased materials Sekundär områdes navigation:
Production and manufacturing
Biotechnology
Tjänstetyp tagg:
Produkttillverkning
Produkttillverkning

Sustainable development of microalgae-based ingredients

SEAlgaePower
Algae

The aquaculture and seafood industry generate large nutrient-rich waters that are currently wasted. SEAlgaePower intends to use microalgae cultivation to clean these residual water streams. At RISE, extracted high value components from the microalgae biomass will be explored for use in MedTech, ATMP and pharmaceutical applications

Participant
Active
Bioeconomy Circular transition Formulated products Life Science Life cycle analysis Pharmaceuticals Maritime Material transition New therapies Textile
Västra Götaland Region Other than Sweden
3 years
3008028 EUR
Division: Division Materials and Industry

Land-based aquaculture and seafood industries consume large amounts of water and thus also generate a wide range of residual water streams of varying quantity and quality. Some are extremely rich in salt and nutrients, such as phosphate, nitrogen and organic carbon. Current methods for wastewater treatment are very expensive and energy-intensive. In addition, valuable nutrients are lost from the food chain, and in the best case are instead used for low-value purposes such as biogas. At the same time, the demand for new and sustainable resources for the production of food, materials and energy is increasing.

Cultivation of microalgae in wastewater streams could solve this dual problem. Microalgae are microscopic organisms that have a unique ability to carry out photosynthesis and efficiently convert dissolved nutrients into biomass in the form of protein, omega-3 fatty acids, carbohydrates and carotenoids.

The specific aims of SEAlgaePower are to optimize pilot-scale algae cultivation and wastewater cleaning; develop biorefinery protocols for protein, lipid, and carbohydrate recovery from the microalgal biomass; and to develop microalgae-based product prototypes and ingredients in a bioprospecting manner. RISE will here focus specifically on the development of fiber-based materials for wound healing and regenerative medicine using high molecular weight carbohydrates and proteins as well as on the encapsulation of bioactive lipids, pigments, and peptides.

Markus Andersson Trojer

Forskare
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Viktor Kallebäck

Forskare
+46 10 228 43 41 Read more about Viktor
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3. Good health and well-being
12. Responsible consumption and production
14. Life below water
15. Life on land
Project end date: Offer-pages: Material selection and circular textile design Biotechnology Sekundär områdes navigation:
Biobased materials
Food
Water
Circular transition
Textiles
Drug development