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Analysis of wood chips for pulp & paper production

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Analysis of wood chips for pulp & paper production Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

The quality of the wood chips is critical to the production of pulp, and at RISE we offer several different analyses to ensure the quality of the wood chips. By carefully examining and evaluating various properties, we can identify any defects or deviations that may affect the production process and the quality of the resulting pulp.

Purpose/Benefit:

We analyse several key parameters in wood chips, including bark content, moisture content, bulk density and dimensions, to ensure high quality pulp production:

  • Bark content: Affects pulp quality by introducing impurities; measurement indicates how well the chips have been cleaned.
  • Bulk Density: Reflects the packing density of the chips and affects flowability and absorption of cooking chemicals.
  • Size and thickness: Consistent size distribution and optimum thickness are essential for effective impregnation, chemical absorption and uniform cooking quality.

Together, these parameters optimise the process and improve pulp quality and uniformity.

Method (what/which methods are used to perform the service):
  • Dry content SCAN-CM 39:94 Determination of bark content in wood chips for the production of chemical and mechanical pulps. It is applicable for the determination of wood grade chips, preferably in conjunction with the method of chip size distribution described in SCAN-CM 40.
  • Size distribution SCAN-CM 40:01 Classification of wood chips intended for the production of chemical and mechanical pulps and is applicable in determining the quality of wood chips in terms of chip size and fineness.
  • Bark content SCAN-CM 42:06 Determination of bark content in wood chips for the production of chemical and mechanical masses. 
    Dry-Crude Density or Bulk Density SCAN-CM 46:92 Method for determining the bulk density of wood chips intended for the production of chemical or mechanical pulps. It is also possible to measure the bulk volume of wood chips, i.e. the volume of loosely packed chips.
  • Thickness and thickness distribution SCAN-CM 47:92 The method is applicable in determining the quality of wood chips. 
    Length and length distribution, width and width distribution SCAN-CM 48:01 Determination of mean length and length distribution of wood chips intended for the production of chemical or mechanical pulps (accepted chips).
  • Wood content in bark fraction SCAN-CM 53:94 Determination of the wood content of the bark fraction from a bark drum or from other debarking machinery. The method is applicable in the determination of wood losses in the debarking process. The total timber loss also includes breakage.
  • Dry-raw density SCAN-CM 43:95 Determination of the basic density of wood chips for production of chemical and mechanical pulps.

 

  • Metals
  • Extractives
  • Carbohydrates
  • Ash content
Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

RISE provides a report containing data in Excel format and relevant images and graphs. It is carefully compiled using standard methods for the analyses carried out. The report also includes an assessment of measurement uncertainty to ensure the reliability of the results presented.

Delivery time:

Deliveries are scheduled based on our backlog and the scope and complexity of your assignment. Our aim is to ensure that your results are delivered on time, taking into account the specific requirements of your project. Thank you for your understanding and patience as we work to provide you with the best possible service.

Area:
Bioeconomy
Biorefinery
Circular transition
Packaging
Climate adaptation
Climate neutral industry
Chemical processes and products
Pulp and paper
Material transition
Contact person (Enter one name per field. Activated personal contact pages will appear automatically): Lars Sundvall, Forskare
Chips
Field measurements: No Price type: 1 Division: Division Bioeconomy Preparation: No preparation required Certification and marking: Not applicable Type of service: Testing / Analysis / Evaluation Instrument:
Density
Weights
Balances
General area:
Humidity
Length and geometry
Mass / Weight
Order information: Orders via contact person Divison (OLD): Division Bioeconomy Delivery level: Not applicable
mats.g.westin@ri.se,lars.sundvall@ri.se
/en/node/9710
More information:

Prenumerera på nyhetsbrev inom fiberbaserade material och förpackningar och få de senaste nyheterna, insikterna och inspirationen direkt i din inkorg. Registrera dig här

3. Good health and well-being
6. Clean water and sanitation
7. Affordable and clean energy
8. Decent work and economic growth
9. Industry, innovation and infrastructure
11. Sustainable cities and communities
12. Responsible consumption and production
13. Climate action
14. Life below water
15. Life on land
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Utilization of organic sludge in the metal industry - OSMET 3.0

OSMET 3.0

The OSMET project aims to apply industrial symbiosis to upgrade and maximize the value chain of residual products generated from various industrial sectors for metallurgical applications and beyond, thus helping to mitigate climate change, minimize landfill residues and conserve natural resources.

Deltagare
Completed
Circular transition Resource-efficient cities
3 år
19 454 996 SEK
Division: Division Materials and Industry

The metal and pulp & paper industries are the two largest industrial sectors in Sweden and cover over 70% of industrial energy use. These industries face major challenges in reducing fossil carbon dioxide emissions and waste materials to landfill, in order to achieve climate and environmental goals. In the OSMET project, it is proposed that residues from pulp & paper mills be upgraded to valuable components (C and CaO) that are utilized in various metallurgical applications. In the project, we apply industrial symbiosis to thereby maximize the entire value chain for industrial waste materials. This helps to reduce climate change, minimize the amount of material for landfill, and save natural resources.

The project applies a systems perspective, where LCA is used to quantify environmental performance and spatial system analysis to evaluate national capacity. Different system levels and actors are taken into account, such as the forest industry, energy companies, the transport sector, etc. Business models are further developed to maximize the value chains even after the end of the project. Through integrated efforts, we intend to demonstrate a Nordic concept towards the vision of achieving the global goals in Agenda 2030.

Yoon Lin Chiew

Projektledare
+46 10 228 47 70 Read more about Yoon Lin

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Emanuela Vanacore

Researcher
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7. Affordable and clean energy
9. Industry, innovation and infrastructure
13. Climate action
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Energy and electrification
Production and manufacturing
Pulp and paper
Materials and durability

Recycled fibre – an increasingly important raw material

Recycled fibre
Recycling

Paper and paper-based packaging are produced from renewable raw material which can be recycled and reused. Over 50 percent of the paper and packaging produced in Europe use recycled fibre as raw material and the rate will most likely increase in the future. RISE offer our expertise to improve and develop recycled fibre-based products.

New fibre-based products, e.g. to replace plastics, and the increased recycling rates present a challenge as the fibres will be used more times and the non-fibre content in the packaging probably will increase.

By taking a holistic view on recycled fibre, strategies to optimize the raw material potential and meet the demands on the final product can be developed. Design of new fiber-based products is not only a challenge for the fibre material but for the whole papermaking process. By looking at all parts of the process, fibre treatment, process water quality, strength additives and paper chemistry, can increased product quality, lower chemical cost and better energy efficiency be achieved.

RISE have the equipment, competence and knowledge required to analyse and develop recycled fibre-based products from the initial lab study and pilot paper production to assist at full scale trials and implementation in the paper mill.

With our expertise within measurement and analysis technology, pulp characterization, low consistency refining, screening and fractionation we can develop the strength potential of the recycled fibre and together with advanced paper chemistry optimise the product properties of the produced paper and packaging.

Within RISE, we also have the competences needed to test the recyclability and perform environmental analysis so that products can be designed to be sustainable and fully recyclable.

Anna Sjöstedt

Forskare
+46 10 228 45 90 Read more about Anna
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Division (OLD): Division Bioeconomy Division: Division Bioeconomy Pulp and paper

Analysis of colophony in products with skin contact

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Analysis of colophony in products with skin contact Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

Colophony, also referred to as rosin, is a term used to describe a collection of resin acids that are naturally present in the extractives of pine, spruce, and larch trees. Given that pine oil is a common byproduct of the wood distillation process, colophony is often found in significant quantities in pine oil.

Purpose/Benefit:

It is acknowledged that traces of colophony may be present in pulp and, consequently, may be found in various products. However, it is generally accepted that this does not usually cause any problems. However, a Danish study of 2,000 eczema patients found that 3.7% had an allergy from skin contact with colophony. The greatest risk of exposure to these substances is associated with prolonged contact, typically occurring in cases of adhesives utilised in plasters, bandages, cosmetic products, and sanitary items. This allergy has the potential to persist throughout a person's lifetime.

In the context of regulatory frameworks pertaining to hygiene and cosmetic products, there has been an observed increase in the demand for analysis in order to ascertain colophony levels. At RISE, we specialise in the measurement of colophony content, with the objective of ensuring compliance with safety standards and minimising the risk of allergic reactions.

Colophony is a naturally occurring substance that is found in a variety of products, including cosmetics, adhesives, paints, soaps, and industrial chemicals. It is sometimes referred to by different names, such as rosin, resin oil, and tall oil resin. It is imperative to be cognizant of these synonyms to ensure precise identification and analysis.

Method (what/which methods are used to perform the service):

The analysis of colophony levels in mass is achieved through the utilisation of gas chromatography for the purpose of examining resin acids. In certain instances, three particular resin acids – abietic acid, dehydroabietic acid, and 7-oxodehydroabietic acid – are employed as markers for colophony. In order to conduct this analysis, a minimum of 20 grams of mass is required.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

RISE is responsible for the production of a report, the content of which is presented in Excel format, together with relevant images and diagrams. The data has been compiled in accordance with recognised methods, incorporating a measurement uncertainty assessment to ensure the reliability of the results. The report encompasses all pertinent parameters, accompanied by comprehensive comments and elucidations to facilitate enhanced comprehension.

Delivery time:

The delivery of results is contingent upon the order backlog and the scope of the assignment. The company's operational framework is designed to ensure the timely delivery of projects in accordance with the specific requirements of each client.

Express delivery is available at an additional cost for those requiring faster results. Should you wish to make an enquiry regarding prices and availability, please do not hesitate to contact us.

Area:
Work environment
Bioeconomy
Biorefinery
Chemical and biological analysis
Pulp and paper
Material transition
Plastics
Preventive healthcare
Healthcare and social care
Contact person (Enter one name per field. Activated personal contact pages will appear automatically): Christina Wedin, Coordinator
Colofonium
Field measurements: No Price type: 1 Division: Division Bioeconomy Preparation: No preparation required Link to order form: Link for order Certification and marking: Not applicable Type of service: Testing / Analysis / Evaluation Instrument: Air flow / Gas flow General area: Gas flow Order information: Order via link below Divison (OLD): Division Bioeconomy Delivery level: Not applicable
christina.wedin@ri.se,
/en/node/9710
PDF for order form.:

Order template (pdf, 218.63 KB)

3. Good health and well-being
9. Industry, innovation and infrastructure
11. Sustainable cities and communities
12. Responsible consumption and production
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Comparative testing for pulp and paper laboratories

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Comparative testing for pulp and paper laboratories Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

Proficiency testing represents a valuable method for assessing and ensuring the quality of laboratory operations. These comparisons can encompass various aspects, including instrument performance and analysis methods.

Purpose/Benefit:

By comparing the results from different laboratories, one can detect any potential differences or deviations and identify areas where improvements can be made.

Such a forum for proficiency testing provides an excellent opportunity for open and constructive discussions within the laboratory community. It allows participants to share experiences, discuss best practices, and collectively work towards enhancing the quality and reliability of laboratory analyses. Additionally, it promotes increased awareness of the crucial role that laboratories play in various industries and society as a whole.

By actively participating in proficiency testing and discussions, laboratory personnel can enhance their competence, improve their skills, and develop a deeper understanding of the methods and techniques used within their field of work. This, in turn, can lead to improved accuracy, precision, and reliability in the analyses performed, benefiting both the laboratory's reputation and its ability to deliver high-quality results to its customers and partners.

RISE offers the following tre different test comparisons; PFI mill, ISO Brightness and emission parameters for forest industrial wastewater.

PFI mill - long fiber and short fiber (in collaboration with PFI Instruments)

By participating and comparing your own values ​​for refining with a reference pulp, you know how well your own refiner is calibrated. The results can also be a complement to traceable calibration before applying for accreditation or certification.

Once a year, RISE sends out reference pulp to the participating laboratories for refinering, handmade sheets and testing. The results are processed and compiled at RISE. Everything is presented in a report where the whole is reported in relation to the respective laboratory's values. Diagrams are obtained for each parameter as well as tables with the other participants' results.

The reference pulp is taken in large quantities at one time. This provides an opportunity for a direct comparison with the previous round and a long-term history.

ISO Brightness

The whole method will be tested and this is a good opportunity to easily compare the results from your own measurement with others' results. We will send out two pulps, a hardwood and a softwood. The results are sent to RISE and for compilation, including our own, and the participants are provided with the measurement results. In the compilation, the samples are deidentified so that each participant only knows his result but can compare himself with the other participants' results.

 

Emission parameters for forest industrial wastewater

Twice a year, May and November, we will send out frozen samples to you. A written summary is received a few months later where the results are presented anonymously. There are two content levels of each analysis. Report the analyzes that are of interest to you.

If there is a request for test rings, please contact us and we can discuss the possibility of starting them up.

You can also find us at EPTIS.

Method (what/which methods are used to perform the service):

PFI-mill:

Refinery with 5 points (ISO 5264-2)
• SR (ISO 5267-1)
• CSF (ISO 5267-2)
• WRV (ISO 23714)
• Density (ISO 534)
• Tensile index (ISO 1924-3)
• Elongation (ISO 1924-3)
• TEA (ISO 1924-3)
• Burst strength (ISO 2758)
• s & k (ISO 9416)
• Air permeance Bendtsen (ISO 5636-3)
• Tear resistance (ISO 1974)

ISO Brightness: The laboratories manufacture their own laboratory sheets according to ISO 3688 and then the sheets are measured according to ISO 2470-1, ISO brightness.

Test comparison of emission parameters for forest industrial wastewater:

  • COD, TOC, Tot-N, Tot-P, suspended solids GF / A, conductivity, chlorate, sodium.
  • Coarse particles and fibers in wastewater (susp 70). Sample type: Fibers dissolved in water samples
  • pH. Sample type: Water sample
Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

RISE offers a comprehensive report where the results are presented in concise yet informative sections with clear diagrams and tables. All key parameters and relevant comments are included to provide a clear picture of the analyses and their results. By using diagrams and tables, it becomes easier to detect patterns and trends, facilitating decision-making.

Delivery time:

We're delighted to inform you that analysis results will be conveniently delivered via email.

To ensure a smooth registration process, kindly provide us with the following details: your name, company name, mailing address (for sample delivery), telephone number, email address, and invoice address.

Thank you for your cooperation! We look forward to assisting you further.

Area:
Biorefinery
Chemical processes and products
Pulp and paper
Production and manufacturing
Testing
Contact person (Enter one name per field. Activated personal contact pages will appear automatically): Christina Wedin, Coordinator
Sheet Forming
Field measurements: No Price type: 1 Division: Division Bioeconomy Preparation: No preparation required Certification and marking: Not applicable Type of service: Testing / Analysis / Evaluation Instrument: Not applicable General area: Not applicable Order information: Order via contact person Divison (OLD): Division Bioeconomy Delivery level: Not applicable
christina.wedin@ri.se,
/en/node/9710
9. Industry, innovation and infrastructure
11. Sustainable cities and communities
12. Responsible consumption and production
13. Climate action
15. Life on land
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Pulp and paper Sekundär områdes navigation: Metrology Tjänstetyp tagg: Verifiering och validering

Microbiological Purity of Products in Food Contact

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Microbiological Purity of Products in Food Contact Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

Microorganisms in liquids, paper, and cardboard can cause staining and contamination, impacting both the production process and the final product. In food-related manufacturing, it is particularly important to monitor and control this to ensure high standards of quality and hygiene.

Purpose/Benefit:

In the manufacturing of paper and cardboard intended for food contact, it is crucial to carefully monitor the bacterial content of the final product. High bacterial levels can not only impact food safety but also cause issues in the production process. Bacteria can contribute to operational disruptions by forming biofilms in pipelines and on machine components, leading to production downtime and increased maintenance costs. Moreover, microbial growth can result in discoloration or odors in the finished material, which in turn may lead to customer complaints and quality deviations.

To control bacterial levels, standardized testing methods are used to provide an indication of the microbial load in the paper or packaging. While these methods do not always give a complete picture of the specific microorganisms present, they serve as essential tools for ensuring compliance with hygiene standards. Regular monitoring and proper maintenance of production equipment are also crucial measures to minimize the risk of bacterial contamination and to ensure that paper and cardboard products are safe for food contact.

Method (what/which methods are used to perform the service):

The method ISO8784-1:2014 do not say everything, we know e.g. not which ones grow, but the method is standardized and works well as a control to use even in mills.

Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

RISE offers a report that includes data in Excel format and relevant images and diagrams. It is carefully compiled using standard methods for the conducted analyses. 

Delivery time:

The delivery of results is scheduled based on our order backlog and the scope as well as the complexity of your assignment. We aim to ensure that your results are delivered on time, taking into account the specific requirements of your project.

Area:
Bioeconomy
Biorefinery
Packaging
Chemical and biological analysis
Life Science
Food
Pulp and paper
Testing
Contact person (Enter one name per field. Activated personal contact pages will appear automatically): Christina Wedin, Coordinator
Bacteria
Field measurements: Yes Price type: 1 Division: Division Bioeconomy Preparation: No preparation required Standards:

RISE offers services for sampling and mapping of processes to assess and monitor various parameters critical to production efficiency and product quality. 

Certification and marking: Not applicable Type of service: Testing / Analysis / Evaluation Instrument: Not applicable General area: Not applicable Order information: Beställning via kontaktperson Divison (OLD): Division Bioeconomy Delivery level: Not applicable
christina.wedin@ri.se,
/en/node/9710
9. Industry, innovation and infrastructure
12. Responsible consumption and production
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Steel Belt Press - Develop Cellulose for Stronger Materials

Steel Belt Press - Stronger Materials
Steel belt press

By applying high pressure and heat, pulp fibres can be compressed and bonded together in a way that increases paper density and strength. The lignin in the mechanical pulp plays a crucial role in creating strong packaging as it acts as a natural binder between the fibers.

Laboratory testbeds (LT)
Region Västernorrland

Lars Sundvall

Forskare
+46 70 526 52 21 Read more about Lars
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Division: Division Bioeconomy

Steel belts and the associated steel belt technology constitute an important component in specialized industrial processes where demands for abrasion resistance, heat resistance, surface finish, and lifespan are high. This technology has proven to be particularly useful in applications requiring higher tensile strength, compression strength, and especially wet strength, thus opening up possibilities to replace traditional plastics in various types of packaging solutions.

In many industrial processes, steel band presses are a central part of the manufacturing process. These presses are used to compress and shape materials to the desired form and density. A typical steel band press consists of a 40 cm wide machine equipped with a robust steel band with a thickness of 0.8 mm. This press is equipped with an infrared heating source, allowing the temperature to be quickly varied from room temperature up to approximately 250°C, enabling adjustment of pressure and temperature conditions according to specific requirements for different materials and applications.

The pressing process itself is carried out by a cylinder applying pressure to the material, usually paper in this case, and pressing it against the hot steel band in two press nip points. The band speed can be adjusted as needed, ranging from 0.3 to 3.0 meters per minute, to achieve the desired compression and shaping of the material.

The steel band press is an integral part of the production chain as it simulates conditions similar to industrial scale. It enables testing and development under more realistic conditions, thereby bridging the gap between laboratory experiments and real production environments. By using steel band technology in this way, it becomes possible to scale up and commercialize new material and packaging solutions effectively, which is of great importance for the future development in this field.

Energy and Clean Tech Materials Process industry Pulp, paper and packaging
Bioeconomy Biorefinery Circular transition Packaging Climate neutral industry Chemical processes and products Pulp and paper Material transition Production and manufacturing Wood technology
Not applicable
2017
Division (OLD): Division Bioeconomy Pulp and paper Sekundär områdes navigation:
Circular transition
Wood technology
Production and manufacturing
Biobased materials

Wood and cellulose pulp analyses

Name of service (page headline, shown in promos – maximum of 70 characters incl. spaces): Wood and cellulose pulp analyses Lead (include SEO-words and the main benefits for your target groups. Stick to one paragraph, maximum 2-3 sentences):

Wood is one of the most important variables in pulp production and places high demands on the control of the wood delivered to the factories. The following wood and pulp analyses provide information about the economic value of the fibre, its processability and its pulp and paper properties.

Purpose/Benefit:

RISE has extensive experience of working closely with factories in various industries, including the wood and pulp industry. Through our close collaboration and expertise in process analysis, we have helped companies improve their production processes and solve complex problems.

Using our advanced fibre line analyses, we can quickly and cost-effectively identify and address challenges that arise in the production process. By carefully analysing data from the fibre lines, we can optimise the process steps to increase efficiency, reduce waste and improve product quality.

We offer a wide range of analyses and services that can be tailored to your specific needs and challenges. Examples of our analyses include:

Fibre analysis: We can perform detailed analyses of fibre samples to characterise properties such as fibre length, fibre distribution and fibre strength. This information can be used to optimise fibre blends and improve paper quality.

Process optimisation: We can use advanced modelling tools and simulation programmes to optimise various process steps and maximise production capacity.

Problem identification and problem solving: If you encounter specific problems or challenges in your production process, our experts can analyse the situation and develop tailor-made solutions to effectively solve the problems.

RISE has extensive experience of working closely with factories in this process. With the help of our fibre line analyses, results and solutions can be achieved quickly and cost-effectively. This ensures that optimisation, development and problem solving for various process steps in the wood and pulp industry are as efficient as possible. We welcome you to discuss with us which analyses are right for your company.

Method (what/which methods are used to perform the service):

RISE can analyse wood and pulp using a range of different analyses and measurement methods established within the wood and pulp industry to characterise and assess various properties of raw materials, processes and end products. Below is a more detailed description of some of the most common analyses and measurement methods:

  • Alpha, beta, gamma cellulose
  • Alkali resistance (R5, R10, R18)
  • Anthraquinone (Internal method KA 10.225)
  • Ash content (ISO 1762)
  • Extractives
  • Free phenol groups (internal method KA 10.207)
  • Fibre charge (SCAN-CM 65)
  • Chloride, total content (SCAN-CM 51) and chloride (ISO 9197)
  • Carbohydrates (SCAN-CM 71)
  • pH, water extract (ISO 29681)
  • Sulphate (ISO 9198)
  • Viscosity (ISO 5351)
  • Z-potential
Delivery (what does the client get after performed service – e.g. a report, certificate etc.):

RISE provides a report containing data in Excel format as well as relevant images and diagrams. It is carefully compiled using standard methods for the analyses performed. The report also includes an assessment of measurement uncertainty to ensure the reliability of the results presented. All relevant parameters that are significant for the specific analysis are included to provide a comprehensive picture of the situation. In addition, there are detailed comments and explanations that provide further insight and understanding of the data presented.

Delivery time:

The delivery of results is planned based on our order backlog and the scope and complexity of the assignment. We strive to deliver results on time, taking into account the specific requirements of your project. We appreciate your understanding and patience as we work to provide you with the best possible service.

Area:
Bioeconomy
Biorefinery
Circular transition
Climate adaptation
Climate neutral industry
Chemical processes and products
Life cycle analysis
Lightweight solutions
Pulp and paper
Material transition
Production and manufacturing
Textile
Wood technology
Water
Contact person (Enter one name per field. Activated personal contact pages will appear automatically): Lars Sundvall, Forskare
Wood
Field measurements: Yes Price type: 1 Division: Division Bioeconomy Preparation: No preparation required Standards:

RISE offers expertise and services in the field of wood and pulp, including the ability to perform wood and pulp sampling directly at the factories. Our team of experienced researchers and technicians has the knowledge and resources required to perform accurate and reliable wood and pulp sampling for analysis and evaluation.

Certification and marking: Not applicable Type of service:
Not applicable
Testing / Analysis / Evaluation
Instrument:
Density
Not applicable
Filters - optical properties
Flow meters
Photometers
Gas meters
Conductivity
Light sources
Weights
Volume meters
General area:
Not applicable
Photometry and radiometry
Combustion
Humidity
Length and geometry
Mass / Weight
Temperature
Time and frequency
Pressure and vacuum
Volume and flow
Order information: Ordering is via contact person Divison (OLD): Division Bioeconomy Delivery level: Not applicable
mats.g.westin@ri.se,lars.sundvall@ri.se
/en/node/9707
3. Good health and well-being
6. Clean water and sanitation
7. Affordable and clean energy
8. Decent work and economic growth
9. Industry, innovation and infrastructure
11. Sustainable cities and communities
12. Responsible consumption and production
13. Climate action
14. Life below water
15. Life on land
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Modeling of energy and chemical balances in Kraft pulp mills

Modeling of Kraft pulp mills

A Kraft pulp mill has many different process streams and it is important to keep track of the energy and mass balances in order to optimize the process and troubleshoot operational problems. RISE has available models for this that can be used in various investigations and to simulate how new process solutions would affect the mill.

ISE's theoretical reference full mill model serves as a base which can be adapted to real mills. it can be developed gradually to focus on current issues, e.g. adding NPE (Non-process elements) and energy balances.

Process models are valuable tools for mills that are considering capacity increases, changes in operating strategy, or need to comply with stricter environmental regulations. Process simulations can be the basis for cost minimization or revenue maximization; they can also be used to assist during troubleshooting. With a comprehensive mill model, it is possible to study specific details while maintaining the broad overview of the whole process.

Examples of models

The simplest models consist of water and pulp, Na/S and basic organic matter (COD/TOC). Most simulation models also include K, Cl and other non-process elements. Steam balance with power generation and secondary heat system can be included. An initial model can further be developed as the need changes. The models are built and used by RISE on behalf of the customer. Some examples of model applications include troubleshooting in case of scale formation, evaluation of different strategies for bleach plant closure, or introduction of biofuel in the lime kiln and its effects on the NPE balance. Assessment of implementing various biorefinery processes as well as dynamic simulation of the mill processes can be conducted.

Model of your mill

A model of a mill is created from RISE’s reference model modified to reflect a given mill at the desired detail level. The process starts with data collection and a sampling campaign in the mill; the necessary analyses could be made at RISE or in the mill’s own laboratory. The collected data and the composition of process streams are used to create the model. In the validation phase, discussions with the mill improve the accuracy of the model; after that, the model is ready to be used for investigating current issues at the mill or to evaluate different scenarios. Should new questions arise in the future the existing model can be applied to these new issues in a short time frame.

A full mill process model is a powerful tool for gaining valuable insights about the current or future process conditions and concepts in a safe, fast and cost effective way.

Nestor Salvador Palacios

Forskningsingenjör
+46 10 228 40 26 Read more about Nestor

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Division (OLD): Division Bioeconomy Division: Division Bioeconomy Pulp and paper

Troubleshooting the lime cycle at Kraft pulp mills

Troubleshooting the lime cycle

White liquor is used in the Kraft cooking process to liberate the fibers in the wood. A vital step in the white liquor preparation is causticization, where green liquor is converted to white liquor, which requires good quality lime. The lime is produced in the lime cycle, which is sensitive to different disturbances.

In order to ensure the adequate production of white liquor for the cooking process, the mill relies on a smooth operation of the lime cycle: the causticizing and the lime reburning stages. However, these vital pulp mill units can experience numerous problems, the most common being low causticizing degree, poor filtration and dewatering properties of lime mud as well as dead load and ring formation in the lime kiln. In many cases, these problems are connected to accumulation of non-process elements, e.g. Si, P, Al or Mg. 

Laboratory experiments at RISE

Investigation of the reasons behind, and the solutions to, a lime cycle problem usually starts with a thorough analysis of the involved streams. Elemental composition, including non-process elements, of green and white liquor, lime mud, lime, lime kiln ESP dust and makeup is measured. Other important quantities, like free CaO of lime, EA and TTA of liquors etc. are also evaluated. If necessary, the chemical analysis of the solids is accompanied by other methods, e.g. electron microscope imaging. The results are compared with data from RISE’s extensive database of mill measurements.

The causticization experiments are conducted at carefully controlled temperature. Causticization degree is calculated after ABC-titration of filtered liquor. The composition of liquor and lime can be modified in order to simulate different conditions at the mill, e.g. introduction of a new process solution and its effect on the operation of the lime cycle. Next step involves calcination experiments in RISE’s laboratory oven. The oven can be heated to 1500°C and the atmosphere can be adjusted, from inert (N2) to custom-supplied gas mixtures. This type of experiment is a very good approximation of a regular lime kiln operation and provides valuable knowledge about the condition of your lime mud and the achievable levels of free CaO.

Marta Bialik

Forskare
+46 10 228 45 26 Read more about Marta

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Nestor Salvador Palacios

Forskningsingenjör
+46 10 228 40 26 Read more about Nestor

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Division (OLD): Division Bioeconomy Division: Division Bioeconomy Pulp and paper