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PipeOpsy™ - A method for status assessment of district heating pipes

There are strong economic and environmental reasons to continue to use the existing DH networks in Europe in a reliable and cost-effective way as long as possible. At RISE we have now developed a novel fast, reliable and cost-effective field test method called “PipeOpsy™” – a biopsy for pipes.


This service is also relevant in: Infrastructure, Metrology, Built environment, Materials and durability

Service details

Service
PipeOpsy™ - A novel method for status assessment of district heating (DH) pipes in operation
Delivery level
Non-accredited
Field measurements
Available
Price
Price on tender
Delivery time

Information about delivery time via the contact persons.

Preparations

Before we come to conduct the testing, the pipe needs to be exposed


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Nazdaneh Yarahmadi

Forskningschef
+46 10 516 59 21 Read more about Nazdaneh

Contact Nazdaneh

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Johan Kirkfjell

Enhetschef
+46 10 251 39 33 Read more about Johan

Contact Johan

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Purpose

District heating (DH) pipes comprise an inner pipe (service pipe), which is normally made of steel, surrounded by polyurethane (PUR) foam insulation and an outer high-density polyethylene (HDPE) casing for protection. The design requires satisfactory adhesion between the components to achieve good long-term mechanical and technical performance. Loss of adhesion, especially between the PUR insulation and the service pipe is the most critical failure mechanism. This ultimately leads to crack growth, resulting in leakage.

To be able to continue using existing DH networks, effective maintenance planning and selective replacement of worn-out parts are required. A prerequisite to accomplish this is reliable information about the functional status and remaining service life of different parts of existing DH networks in operation.

Method

Testing in field using PipeOpsy™ can be easily carried out, using portable tools and without shutting down the operating of DH network.

The method consists of several parts

  • Measuring adhesion strength in field
  • Measuring thermal conductivity
  • Restoring pipeline (Can be done within a couple of hours)
  • Chemical analyze foam using FTIR spectroscopy made in laboratory

Delivery

After the testing and analysis are completed, a report with an assessment of the pipe’s condition is obtained. An addition can be made to the report to estimate the remaining service life of the pipe.